Welding Wisdom for Professionals and Beginners Alike.

Certain aluminum types need welding. Pure aluminum (1050) and alloys from the 5000 and 6000 series can be welded. TIG welding works well, using appropriate electrodes and filler materials like…

The national average pay for aluminum TIG welding is about $47,972 a year or $23 an hour. Top earners make around $59,000 annually. The 75th percentile salary is $53,000, while…

Argon is the main inert gas used for TIG welding aluminum. It effectively shields the weld area, preventing oxidation. For thicker materials, welders often mix Argon with Helium to enhance…

Anti-Borax No. 8 Aluminum Welding Flux is a great option for gas welding aluminum. This flux dissolves aluminum oxide, which helps form strong, clean joints. It works well with aluminum…

For MIG welding aluminum, the best gases are argon and helium. Pure argon is commonly used for shielding because it works well. It suits aluminum up to 12.5 mm thick….

To find the right amperage for welding aluminum with Gas Tungsten Arc Welding (GTAW), use this rule of thumb: use 1 amp for every 0.001 inch of material thickness. For…

Welding anodized aluminum can cause poor welded joint quality. This includes problems like porosity and weak fusion. The anodized layer releases hazardous fumes when heated. To improve results, remove this…

To weld a 2016 aluminum intake, use TIG welding with a 25% helium mix for better heat control. Preheating is usually not needed. Position your fixtures correctly for precision. For…

Clean aluminum before welding by following these steps: 1. Remove oil, grease, and water vapor using acetone or a mild alkaline solution. 2. Use a stainless steel wire brush or…