Welding Wisdom for Professionals and Beginners Alike.

Copper and aluminum welding requires understanding their melting temperatures. Copper melts at 1,984°F and aluminum at 1,221°F. Welding copper can overheat aluminum, weakening its structure. Using effective metalworking techniques ensures…

For aluminum welding of 2-inch thick material, use 5356 filler wire and pure argon gas. Maintain a push angle. Preheat the aluminum and consider a gas mix of 75% helium…

ER5356 is a 0.030” MIG welding wire for aluminum welding. It contains 5% magnesium, making it suitable for general fabrication and structural work. This wire has excellent corrosion resistance in…

Aluminum is a neurotoxin related to memory decline. Research findings show some studies link aluminum exposure to Alzheimer’s disease, but the evidence is not conclusive. Examination of Alzheimer’s patients reveals…

The Aluminum Welding Alloy Chart aids in choosing the best filler metal for aluminum welding. It compares alloys based on ease of welding, weld strength, and resistance to solidification cracking….

Aluminum steel explosive welding is a process that joins aluminum to steel using controlled explosions. This method forms a strong metallurgical bond, reducing electrical resistance and improving corrosion resistance. It…

Friction stir welding (FSW) is a solid-state method for making aluminum steel lap joints. It improves joint performance by adjusting process parameters such as rotational speed and travel speed. FSW…

Aluminum-steel friction welding efficiently joins these metals. This method creates a strong joint with a light-weight transport application. The intermetallic compound (IMC) layer forms during the process. You can control…

Direct current (DC) benefits aluminum stick welding by providing better penetration. It improves welding quality on aluminum castings and plates. Using E4043 electrodes enhances these results. Additionally, consider using TIG…