Welding Wisdom for Professionals and Beginners Alike.

Spot welding aluminum foil requires lower voltage and higher current. Use clean, uncoated aluminum to avoid issues from the oxide layer. Essential tools include a welder like the Sunstone CD…

When welding aluminum, the preferred technique is the push method. This method enhances heat control and penetration. Unlike steel welding, which uses both push and pull techniques, pushing works better…

Excessive distortion in aluminum during welding often results from over welding. To reduce distortion, control heating forces and shrinkage forces. Design the weldment according to service requirements, using only the…

Aluminum fabrication and welding create custom structures from aluminum. Skilled AWS Certified welders use precise techniques and tools in Houston, TX, to ensure quality. Common alloys such as AW 5083,…

The melting temperature of aluminum is around 660 degrees Celsius (1220 degrees Fahrenheit). This temperature is essential for aluminum welding, affecting the metal’s properties and usability. Proper heat application ensures…

To improve aluminum fillet welding productivity, prioritize proper joint preparation. Use optimal amperage settings for heat control and maintain the right arc distance. Create a weld execution plan (WEP) to…

Aluminum MIG welding needs accurate settings for best results. Use about 1 amp for each 1/16” of thickness. For instance, 125 amps works for 1/8” material. Voltage affects bead shape….

An aluminum MIG welding calculator helps users find the best settings for welding aluminum. It factors in material type, thickness, wire feed settings, and power output. This user-friendly tool ensures…

Aluminum MIG welding creates hazardous fumes that mainly contain aluminum oxide. Breathing in these fumes can cause health risks like respiratory diseases, including aluminosis. Symptoms may include throat irritation and…