Welding Wisdom for Professionals and Beginners Alike.

Thermite welding uses a 1:3 mixture of aluminum and iron oxide. It burns at 2,200°C (3,990°F), creating molten iron for welding. Safety precautions are essential. Always wear a welding mask,…

Kent White, the “Tin Man,” shares aluminum welding techniques on YouTube. He demonstrates gas welding, TIG welding, and brazing. Kent focuses on weld strength and offers metalworking tips for beginners…

To weld aluminum with a spool gun, use a MIG welder with 100% argon gas at 20 cubic feet per hour. Start with a high wire feed speed and adjust…

To weld aluminum with a spool gun, use the push technique instead of pulling. Start with a high wire feed speed and lower it as needed. Listen for the welding…

Laser absorptivity in aluminum welding depends on alloy composition and laser settings. At a laser wavelength of 1060 nm, aluminum achieves an absorption value of 79.5%. More magnesium content boosts…

MIG welding aluminum is simple for beginners. First, set up your MIG welder properly. Clean the aluminum to improve adhesion. Choose the right filler wire and adjust your settings. Be…

Gas Tungsten Arc Welding (GTAW), or Tungsten Inert Gas (TIG) welding, is the main method for welding aluminum alloys. It offers precise control and avoids mechanical wire feeding, which minimizes…

Welding aluminum can be challenging due to its low melting point. This can cause warping, cracking, or breaking. To avoid these problems, use the Gas Metal Arc Welding (GMAW) process…

Welding aluminum can be hazardous. Heating aluminum releases aluminum oxide and ozone. Aluminum oxide can irritate the lungs, and ozone is harmful to health. Without protective gear, welders may develop…