Welding Wisdom for Professionals and Beginners Alike.

MIG welding aluminum needs argon or a helium-argon mixture as shielding gases. Pure argon is usually preferred, especially for sheet thicknesses up to 12.5 mm. This gas choice helps achieve…

To set your gas flow for aluminum welding, use 15-20 cubic feet per hour (CFH) based on your welding cup size. For good results, keep the puddle width half the…

Recommended gas flow rates for MIG welding aluminum range from 25 to 35 cubic feet per hour (CFH). For mild steel, the ideal rates are 15 to 25 CFH, while…

Welding fumes, especially those with manganese, present serious health risks. Manganese is a neurotoxicant associated with atypical Parkinsonian syndrome at high exposure levels. More than one million workers in welding…

Fusion TIG welding of aluminum melts the metal at the weld area to form strong joints. Use clean, thick parent materials for quality welds. The aluminum alloy series affects the…

When TIG welding aluminum, fumes mainly contain aluminum oxide and ozone. Aluminum oxide can irritate the eyes and lungs, while ozone is a toxic gas. To reduce health issues, ensure…

To weld Ford aluminum body panels, use TIG or MIG welding techniques. TIG offers better control for thin sheets. Prepare surfaces properly to prevent holes. Remember, aluminum expands when heated,…

Full penetration welding of aluminum using TIG involves achieving complete fusion across the joint. Use the keyhole method to enhance fill. Select the right amperage for deep penetration. Beveling edges…

Explosion welding of copper-aluminum clad plates is a solid-state process that uses controlled explosions to bond dissimilar metals. This method ensures strong bonded layers while maintaining excellent mechanical and electrical…