Welding Wisdom for Professionals and Beginners Alike.

To effectively weld aluminum, choose MIG, TIG, or stick arc welding. TIG, using argon gas, provides high-quality, leak-free welds. Clean surfaces with a stainless steel brush before welding. Pay attention…

To tack weld thin aluminum, use argon as your shielding gas. Set your welder to about 65 amps. Clean surfaces with a chemical cleaner. Secure parts with clamps. Use a…

ER5356 is an aluminum alloy ideal for welding similar materials. It offers a good color match after anodizing. Common aluminum welding techniques include MIG, TIG, laser beam welding, electron beam…

To weld aluminum Tee joints effectively, start by cleaning the joint with a stainless steel wire brush and acetone. Use TIG welding with the torch at a 67.5-degree angle. Set…

Aluminum requires a welding temperature of 1,221 degrees Fahrenheit, while steel requires 2,500 degrees Fahrenheit. TIG welding is often used for aluminum and requires a TIG torch. Knowing the different…

Aluminum welding techniques include: 1) Gas Tungsten Arc Welding (GTAW or TIG), which is perfect for high-quality welds; 2) Gas Metal Arc Welding (MIG), which uses a continuous wire feed;…

Tempering aluminum after welding means heating it to a certain temperature, cooling quickly, and then aging it. For example, 6061 alloy in T6 temper may lose strength after welding. A…

To prevent lack of fusion during TIG welding on aluminum, set a higher amperage for fast puddle formation. Start with sufficient heat to create a molten pool within two seconds….

MIG welding aluminum is easier and more cost-effective than TIG welding. However, it may offer lower joint quality. MIG requires a spool-gun or a specialized machine like the YesWelder MIG…