Welding Wisdom for Professionals and Beginners Alike.

You can build an aluminum chassis frame without welding by using bolting and reinforced side plates. Incorporate two-part epoxy adhesives for extra strength. Techniques like bolting and adhesive bonding ensure…

Breathing aluminum welding fumes poses health risks. It can cause irritation in the eyes, nose, and throat. You may experience chest tightness, headaches, and shortness of breath. Long-term exposure can…

When welding aluminum, burn-through happens if the heat is too high, especially with thin-gauge sheets. To prevent this, manage the amperage carefully. Use the pulse feature on your welder. This…

To troubleshoot burnback in aluminum welding, use contact tips made for aluminum. Choose tips that match the wire diameter for best results. Avoid steel wire tips, as they can cause…

Manage common issues to prevent burning tips in aluminum welding. Set the wire-feed speed correctly and fix erratic wire feeding. Check the tip and electrode stick-out for accuracy. Lastly, ensure…

Butt welding thin aluminum involves key techniques. Use a TIG welder set to about 51 amps and a 50% balance. Clean the 6061 aluminum with acetone and a stainless steel…

Butt MIG welding aluminum means joining two aluminum plates, like 5083 and 6061. Key steps are surface preparation, selecting the right joint design, adjusting voltage settings, and using a good…

CADWELD Aluminum Welding Material is an exothermic mixture used in grounding and bonding. It generates molten metals over 2500ºF (1370ºC). Prioritize safety practices: avoid heat, use protective gear, and ensure…

Black smoke from aluminum welding is made of tiny particles, mainly aluminum oxide and magnesium oxide. It occurs due to inadequate shielding gas or wrong filler materials, like the 5XXX…