ARC Welding

Weaving in arc welding is a technique that improves welding for wide joints or thick metals. It creates a weave pattern that boosts surface area coverage. You achieve this by changing the weld arc’s motion along the weld path. This approach ensures thorough penetration and enhances the strength of the weld. Various weaving patterns exist, … Read more

Thermal efficiency in arc welding measures how much heat reaches the workpiece versus the total energy used. This efficiency can range from 20% to 90% in processes like plasma arc and gas tungsten arc welding. Factors such as heat input and cooling rates influence the melting efficiency and overall quality of the weld. Key factors … Read more

The welding arc generates intense heat, ranging from 3,000 to 20,000 degrees Celsius (5,432 to 36,032 degrees Fahrenheit). This high temperature is crucial for melting both the base material and filler material, ensuring a strong bond during the welding process. The temperature of the welding arc varies based on the type of welding process used. … Read more

Gas metal arc welding (GMAW), also known as metal inert gas (MIG) welding, uses a continuous solid wire as the electrode and filler metal. It employs an inert shielding gas to protect the weld pool and stabilize the arc, ensuring a strong and clean weld. GMAW is valued for its versatility and speed. It can … Read more

Arc welding uses an electric arc to generate high temperatures. A power supply activates an electrode near the base material. The heat melts the base metal and the electrode core. The flux coating provides a shielding environment, protecting the weld area from contamination and ensuring strong, durable joints. There are several types of arc welding, … Read more

Plasma arc welding (PAW) includes various types based on current and gas flow rates. The main types are Micro-plasma (under 15 Amperes), Melt-in mode (15–100 Amperes), and Keyhole mode (over 100 Amperes). PAW offers higher energy concentration compared to Gas Tungsten Arc Welding (GTAW), making it a versatile option. The benefits of plasma arc welding … Read more

The four main types of arc welding are: Gas Metal Arc Welding (GMAW), which uses a continuous wire feed; Gas Tungsten Arc Welding (GTAW), known for its precision; Shielded Metal Arc Welding (SMAW), valued for its versatility; and Flux-Cored Arc Welding (FCAW), which is ideal for outdoor use. Each process serves unique applications. For instance, … Read more

Helical submerged arc welding (HSAW) is a technique for making longitudinally welded pipes. This process uses granular flux to cover the arc, reducing visibility. The electrode works inside a gas and vapor-filled cavity. This results in pipes with excellent toughness and versatility, making HSAW suitable for various industrial applications. Key features of HSAW include its … Read more

A welding helmet prevents eye exposure to intense visible light during the arc welding process. It protects against UV radiation and bright light. Intense UV rays can cause welder’s flash, corneal inflammation, and potential visual impairment. Using proper protective gear is essential for safety and prevents injuries. Additionally, arc welding generates intense light flashes. These … Read more

In arc welding, an electric arc forms between the workpiece and the electrode. This arc generates the intense heat needed to melt the metallic pieces. The process requires applying voltage to create a flow of current. Filler materials or granulated flux may be used to ensure strong joins between the metals. Key fundamentals of electric … Read more