ARC Welding

Arc welding rod sizes depend on the application. For Flux-Cored Arc Welding (FCAW), electrode sizes generally range from 0.030” to 0.045”. The best rod size is determined by required weld penetration and the type of material being welded, ensuring effective and high-quality welds. For medium to thick metals, larger rods, such as those from 3/16 … Read more

To prevent your arc welding rod from sticking, use the electrode striking technique. Start the arc while moving the rod to avoid sticking. Adjust your amperage settings; too low can cause issues. Ensure proper polarity for your electrode type. Finally, check your welding machine compatibility and settings for optimal performance. Improving your technique is equally … Read more

Arc welding rods mainly use tungsten and copper. Tungsten is durable and provides consistent heat for precise welding, but it is costly. Copper is lightweight and affordable while still achieving strong welds. Both materials are essential in different welding processes and applications, offering advantages based on specific needs. Arc welding rods come in various sizes. … Read more

This guide covers arc welding rods and their uses. It includes information on electrode types, coatings, and welding positions. Key details include tensile strength and diameter. Learn to choose the right rod size and amperage based on metal thickness. Multi-position electrodes are ideal for structural steel and heavy equipment repair. Beginners should understand the techniques … Read more

To perform arc welding, hold the electrode at a 90° angle to the joint for butt welds. Tilt the rod 10-15° toward the direction of travel while welding. This technique improves the quality of the weld and ensures a strong bond between the workpieces throughout the process. Adjusting your arc welding rod angle based on … Read more

The color codes on arc welding rods identify electrode types and their uses. For instance, green indicates pure tungsten, while red signals thoriated tungsten. The first digits, such as 6013, show the tensile strength. Knowing these codes helps you choose the right welding rod for specific tasks. Understanding the AWS classification is crucial for effective … Read more

Here is a stick electrode welding amperage chart. It helps both beginners and experienced welders. The chart shows recommended amperages based on electrode type and diameter. For example, a 1/16 inch electrode needs 30-50 amps. Check our guide for best usage according to material thickness and welding current range. Understanding these specifications helps welders to … Read more

The global arc welding robots market is expected to grow from 4.48 billion USD in 2025 to 8.98 billion USD by 2034. This shows a compound annual growth rate (CAGR) of 8.32% during the forecast period. The growth is driven by increasing demand for automation in manufacturing processes. Market analysis indicates that the arc welding … Read more

Arc welding is a welding process that uses an electric arc to melt metals. The arc forms between a bare or lightly coated electrode and the weld pool. Common methods are Shielded Metal Arc Welding (SMAW) and Tungsten Inert Gas (TIG) welding. Safety hazards include fumes and UV radiation. Monitor voltage, current, and arc length … Read more

Arc welding reverse polarity happens when the electrode is positive and the workpiece is negative. This setup allows for deeper penetration and stable arcs. Electrons move from the workpiece to the electrode, improving heat transfer. It is commonly used in MIG welding and SMAW (Shielded Metal Arc Welding) processes. Choosing the right polarity is essential … Read more