ARC Welding

Submerged arc welding (SAW) is an effective welding process. It uses a large diameter wire and a blanket of flux to create an arc. This maximizes metal deposition. Patented in 1935, SAW is widely used by GE in welding large components, like axle housings and torque tubes, ensuring high weld quality for industrial applications. The … Read more

Submerged Arc Welding (SAW) is a welding process that creates an arc between a continuously fed bare wire electrode and the workpiece. A layer of flux protects the weld by generating gases. SAW is efficient and commonly used in metalworking applications. Check out GIFs demonstrating SAW for a better understanding of this process. Submerged Arc … Read more

Submerged Arc Welding (SAW) uses wire electrodes to create welds. These electrodes come in thicknesses from 1.6mm to 6mm and can be solid, twisted, or cored. Various power sources can operate SAW. This welding process is ideal for thick materials because it delivers effective heat and deep weld penetration. When comparing different submerged arc welding … Read more

Deposition rates in submerged arc welding (SAW) indicate how much filler metal is added to a weld joint. These rates are measured in pounds per hour (PPH). Single-wire SAW can achieve up to 40 PPH. Key factors affecting these rates include the wire size, wire type, and polarity used in the welding process. To boost … Read more

Robotic submerged arc welding (SAW) employs systems like FANUC Arcmate 120ic and Motoman MA1400. These industrial robots excel in large diameter pipe welding and structural welding. They improve production efficiency, quality, and safety, making them suitable for a range of applications in sectors like construction and manufacturing. The benefits of submerged arc welding automation include … Read more

Submerged arc welding (SAW) automates processes in automotive manufacturing. It uses a large wire under a flux layer to enhance deposition for plate thicknesses of 2 to 100 millimeters. Companies like Fanuc, Motoman, KUKA, and ABB provide robotic welding solutions that improve quality, productivity, cost efficiency, and safety. Robots play a crucial role in this … Read more

A backing welding flux supports single-side submerged arc welding. It has a specific thickness of flux placed on a copper board. This setup presses against the nozzle back side of the steel plate being welded. It helps form a strong weld pool during the welding process. Furthermore, submerged arc welding backing reduces spatter and slag … Read more

Submerged arc welding (SAW) creates strong, uniform welds by using granulated flux to shield the weld pool. It mainly works in flat or horizontal positions. The welding system or workpiece moves to advance the weld. Flux is supplied either manually or through a flux hopper, improving efficiency and weld quality. In SAW, an automatic welding … Read more

Submerged arc welding (SAW) is a welding process that uses a continuously fed tubular electrode. It generates heat to join workpieces with high deposition rates and deep penetration. A schematic diagram shows the process, which includes slag formation and different welding positions. SAW has advantages and disadvantages based on these factors. The equipment for Submerged … Read more

Submerged arc welding cameras, such as the PIXI camera and XVC-S100, improve monitoring during welding. They deliver real-time, high-resolution images, enhancing operator safety and accuracy. These durable cameras perform well in rugged environments, allowing for efficient and precise inspections of automated welding processes. Submerged Arc Welding Cameras also contribute to safety. They minimize the need … Read more