Articles & Podcast Episodes

The OSHA standard for arc welding and cutting specifies safety guidelines for equipment and workers. Machines must have a rated load and appropriate temperature limits. All cables should be insulated. Workers must wear proper PPE, including eye protection. Grounding is essential for safety. Follow these guidelines to ensure compliance in the workplace. In addition, OSHA … Read more

An arc flash releases electromagnetic energy, causing radiant energy that can injure workers’ eyes. To prevent these injuries, workers must use personal protective equipment. This includes safety glasses, goggles, welding helmets, and face shields, as outlined in OSHA regulations. Proper protection is vital to ensure safety during welding tasks. To mitigate these risks, it’s crucial … Read more

Overhead submerged arc welding (SAW) is a method for joining metal. It creates an electric arc between a wire and the workpiece. The process uses a flux to protect the weld from contamination. SAW offers a high deposition rate, making it effective for thick materials and suitable for overhead welding joints. An automated system enhances … Read more

OSHA standards for arc welding safety include proper equipment design and shielding. Key measures are using personal protective equipment (PPE), ensuring adequate ventilation to reduce harmful fumes, and providing eye protection. Employers must train workers to recognize health hazards related to arc welding and identify designated safe locations for operations. Additionally, the work area should … Read more

This unit covers the skills and knowledge needed for routine manual metal arc welding (MMAW) of low carbon mild steel. It includes material preparation, proper use of equipment, necessary consumables, and essential welding safety guidelines. Mastering these areas is crucial for effective and safe practices in engineering trades. To enhance your skills in MMAW, it … Read more

{Plasma arc welding is a flexible process used for many applications. It commonly welds tools, dies, and molds. Important industries include aerospace and marine. This method also effectively joins stainless tubes, pipes, and turbine blades, highlighting its efficiency and adaptability across different sectors.} There are two main types of Plasma Arc Welding: keyhole plasma arc … Read more

Plasma arc welding (PAW) and plasma arc machining (PAM) use ionized gas, or plasma, to work with electrically conductive materials. This process offers precise cutting and welding. It improves electrode life and maintains stable arcs, making it ideal for high-volume production due to its efficiency and reliability. In addition to welding, plasma arc machining utilizes … Read more

Plasma arc welding combines argon and hydrogen gases for improved weld quality. A common mixture is 95% argon and 5% hydrogen. This blend boosts heat input, enabling faster travel speeds. Furthermore, hydrogen decreases the surface tension of the molten pool, enhancing fusion and the overall finish quality of the weld. As industries seek sustainable and … Read more

Plasma arc welding is an automated method used in automotive applications. It joins parts such as exhaust systems, airbag cartridges, and transmission parts. This technique provides high precision for materials with a thickness of 1-3mm, ensuring strong and efficient welds. The future of plasma arc welding in manufacturing quality looks promising. Advancements in technology will … Read more

Plasma arc welding provides key benefits. It creates smaller welds and operates at speeds up to three times faster than TIG welding. This energy efficiency reduces weld distortion. Additionally, it is excellent for spot welding fine wires and seam welding, improving overall performance and precision in metal fabrication. Additionally, Plasma Arc Welding operates at high … Read more