Articles & Podcast Episodes

To strike a welding arc, use one of two methods. First, angle the electrode and slide it across the plate like striking a match. Second, scratch the electrode against the plate to start the arc. Always wear proper safety gear. Both techniques require practice to execute effectively. To initiate the arc, maintain a short distance … Read more

In gas metal arc welding (GMAW), metal transfer describes how molten metal from the wire electrode reaches the workpiece. The three main modes are short-circuiting transfer, globular transfer, and spray transfer. Each mode influences the weld characteristics and affects the quality of the final joint. Short-circuiting transfer is beneficial for thin materials. It provides precise … Read more

Pulsed current gas tungsten arc welding (PCGTAW) is a welding method that uses an electric arc to create coalescence. It alternates current levels, which improves the strength and hardness of the welded joint. PCGTAW effectively welds thin and medium materials, including superalloy 59, stainless steel, and non-ferrous metals like aluminum and copper alloys. PCTAW improves … Read more

Pulsed metal arc welding, known as pulsed MIG, uses electrical pulses to create and transfer molten metal droplets from the electrode to the welding puddle. One droplet forms with each pulse, allowing for precision in the weld pool. This process enhances energy efficiency and minimizes heat input, making it ideal for various welding tasks. Despite … Read more

Pulsed plasma arc welding is a precision welding process. It uses electrical energy to create a high-temperature plasma discharge. This discharge quickly melts a small area of metal, enabling accurate welds. It is suitable for thin materials and delivers strong, clean joints in diverse applications. PPAW techniques include adjusting pulse frequency and duration, which enhance … Read more

Pulsed submerged arc welding (PSAW) is a welding technique that uses a controlled pulsed current. This current creates an arc between a wire electrode and the welded workpiece. PSAW enhances weld quality, reduces heat input, and ensures efficient melting of the electrode. It is known for its advantages in various applications, including improved efficiency. One … Read more

Pulsed-arc welding systems emerged in the 1960s. They enhance the welding of thin, heat-sensitive materials. This technology improves material transfer control in MIG welding, especially for aluminum. It offers significant advantages by increasing welding efficiency and quality, marking its historical significance in welding technology. The development of pulsed-arc systems marked a departure from traditional welding … Read more

The coating on an arc welding electrode serves several purposes. It provides gas shielding to protect the weld from contamination. It ensures easy arc starting and enhances arc stability. The coating forms a protective slag layer, shapes the weld, and consumes oxygen to safeguard the molten weld metal. Various types of coatings exist, each designed … Read more

The purpose of earthing in arc welding is to connect the equipment enclosure to the ground. This keeps the metal enclosure and ground at the same electrical potential. As a result, it reduces the risk of electrical shock for operators touching the enclosure, improving electrical safety during welding activities. The importance of earthing in arc … Read more

Place a welder screen over your camera lens for protection. This shield prevents damage to the camera’s CCD or CMOS chips. Use a neutral density filter to lower light exposure and prevent saturation in your recordings. Ensure clarity and accuracy in your shots. Always prioritize safety while welding. When filming, maintain a safe distance from … Read more