Articles & Podcast Episodes

The important factors in arc welding are the thickness and shape of the base metal. These factors affect weld quality and the risk of cracking. Use electrodes with high ductility for flexibility. For complicated designs, choose low hydrogen processes or low hydrogen electrodes to achieve the best results. Safety is crucial in arc welding. Personal … Read more

Improper termination of the welding arc creates weld discontinuities known as crater cracks. This happens when the arc stops too quickly, causing the molten pool to cool unevenly. To avoid this, it is essential to fill the crater before stopping the arc. This practice prevents defects like cracks, undercut, and poor fusion. To address improper … Read more

The arc voltage in a welding circuit is the voltage measured across the welding arc. In AC electric arc welding, the open-circuit voltage usually ranges from 50 to 90 volts. This voltage is essential for starting and sustaining the arc during welding, impacting the quality and effectiveness of the welding process. Safety is a major … Read more

In arc welding, the arc initiation voltage typically ranges from 60 to 100 volts. Both alternating current (AC) and direct current (DC) can be utilized. Effective arc creation requires optimal parameters of 50-180 Amperes. During short arc welding, the voltage drops to 15-23 volts, ensuring efficient heat input and weld quality. The typical range for … Read more

In arc welding, eyes need protection against harmful rays. These include ultraviolet (UV) radiation, visible light, and infrared (IR) radiation. UV radiation ranges from 200 to 400 nm, visible light from 400 to 700 nm, and IR radiation from 700 to 1,400 nm. Protecting against these rays is essential for eye health and safety. To … Read more

The current value in arc welding depends mainly on the electrode size and its position during the process. The electrode size is chosen based on the thickness of the metal being welded and the joint preparation. Additionally, the welding position influences which type of electrode is best suited for the job. Key standards for current … Read more

The current value in arc welding is determined by the electrode size and the welding position. A larger electrode size works well for thicker metal and specific joint preparations. The welding position also affects the choice of electrode type, which in turn influences the current needed for optimal welding performance. Third, the welding technique employed … Read more

In arc welding with DC – Electrode Positive, penetration is minimal. The electrode’s polarity leads to more heat being transferred to the workpiece, resulting in a shallow weld. This knowledge is important for choosing the right welding technique and maximizing welding efficiency for different applications. Depth also plays a vital role in minimum weld penetration. … Read more

The temperature in arc welding depends on the type of electrodes used. Carbon electrodes can reach about 3200°C at the cathode and 1900°C at the anode. Metal electrodes achieve around 2400°C at the cathode and 2600°C at the anode. The center of the arc can reach temperatures between 6000°C and 7000°C. The heat production dynamics … Read more

Moving in circles during arc welding helps apply filler material evenly. This technique improves the fusion of metals and creates a consistent bead appearance. It also reduces spatter. Maintaining a controlled arc length and the correct welding position is essential for achieving effective results in MIG welding. Another tip for mastering circles in arc welding … Read more