Articles & Podcast Episodes

Looking at a welding arc can be dangerous. OSHA recommends staying at least 50 feet away. Safety depends on exposure time, the welding process, and environmental conditions. Always wear adequate eye protection. Staying several kilometers away reduces risk. Use shields or tinted lenses for closer views to guard against actinic ultraviolet radiation. Generally, a distance … Read more

Shielded Metal Arc Welding (SMAW), or stick welding, uses an electric arc to melt metals. It needs a power source, an electrode holder, and a ground clamp. The process involves a flux-coated electrode that shields the weld puddle from contamination. Knowing these basics improves efficiency and ensures occupational safety in welding. To achieve successful welds, … Read more

Discover engaging simple arc welding projects that build skills and creativity. Make practical items like welding carts and yard art. Choose affordable, beginner-friendly projects with a stick welder. These easy DIY welding projects inspire novices and seasoned welders alike, perfect for personal use or gifts. Another engaging project is making a small bookshelf. With a … Read more

Rapid Arc Welding (RAW) is an innovative method created by SILICON. It efficiently installs refractory anchors in high-temperature vessels. This technique uses precise stud movement and microcomputer monitoring to ensure weld quality. SILICON stands out in providing reliable solutions for refractory anchor installation using advanced welding technology. Moreover, safety is a significant advantage of Silicon … Read more

Shielded Metal Arc Welding (SMAW) is a welding process that uses an electric arc, protected by the electrode covering. This method operates on a constant current and works well for metal thicknesses from 1/16 inch to several feet. Key aspects include safety precautions, equipment selection, principles of operation, and troubleshooting for effective results. Key techniques … Read more

Shielded metal arc welding (SMAW) requires careful preparation and safety measures. Wear protective gear like helmets and gloves. Secure the work area and understand electrical hazards. Know your equipment, including the work clamp and consumable electrode. Following these steps helps ensure safety during the welding process. Safety is a critical aspect of SMAW. Wear proper … Read more

Arc welding is a process that uses electric discharge between a cathode and anode to generate intense heat. This heat melts the metals to join them. In techniques like MIG (Metal Inert Gas) and tungsten gas arc welding (GTAW), a wire electrode or tungsten electrode creates the welding arc for fusing the metals, often with … Read more

Oxy-acetylene arc welding is a method that creates heat by burning oxygen and acetylene gas. These gases are kept in high-pressure cylinders. They travel through flexible hoses—one for oxygen and one for fuel gas. Gas regulators manage the flow, allowing users to adjust the mixture for effective welding. Safety is crucial in oxy-acetylene arc welding. … Read more

Overhead arc welding needs specific techniques for success. Use a short arc to keep the molten pool small. Hold your electrode at a 90-degree angle, angling it slightly away from your welding direction. Set the amps to about 110 for a 3.2 E 6013 rod. Focus on good positioning and manage the puddle for better … Read more

Non-transferred plasma arc welding creates an arc between the electrode and the nozzle, not the workpiece. This process produces lower heat output, leading to reduced weld penetration. It is ideal for thin materials and provides advantages in specific use cases when compared to TIG and laser welding, such as precision and improved control. The benefits … Read more