Articles & Podcast Episodes

To weld aluminum angles with a spool gun, use a push angle of 15-20 degrees. Employ 100% argon gas for shielding. Use 4043 or 5356 filler wire for best results. Keep the arc length at 3/8 to 1/2 inch. Focus on your technique and settings to enhance weld quality and appearance. During the welding process, … Read more

Preheating 1/4 aluminum before welding is usually unnecessary. If you decide to preheat, limit the temperature to 200 degrees Fahrenheit. This step reduces condensation and moisture, which can harm the weld quality. Always ensure the surface is clean and dry for the best results in aluminum welding. When preheating, you can use various techniques, including … Read more

Ron Fournier’s DVD, “How To Gas-Weld Aluminum,” teaches the basics of gas welding aluminum. It covers needed equipment, methods, and benefits like tack-welding and joint preparation. You will learn to create butt-welds and fusion-type welds. Workshops offer hands-on experience for better craftsmanship in metal fabricating. Fournier’s expert tips highlight the value of practice and experimentation. … Read more

Rotary Friction Welding (RFW) is a solid-state joining process for aluminum and other metals. In this method, one part rotates quickly while pressing against a stationary piece. RFW creates strong, durable bonds without melting the materials. It effectively joins aluminum with titanium and other alloy systems, including copper alloys. Applications of rotary friction welding aluminum … Read more

A Safety Data Sheet (SDS) for aluminum welding details hazards like welding fumes, electric shock, and fire risks. It meets OSHA standards. Users must be aware of inhalation risks, like aluminum fumes, and overexposure to toxic substances. Protective equipment is crucial for safe welding practices. Protective equipment is vital when welding aluminum. Personal protective equipment … Read more

When welding aluminum, safety precautions are essential. Use a fume extractor to clear harmful fumes. Wear a respirator, welding mask, gloves, and protective clothing. Ensure proper ventilation to reduce health risks. Follow OSHA standards and always prioritize personal protective equipment (PPE) for your safety. To manage hazards, ensure proper ventilation in your workspace. Good airflow … Read more

This Welding Procedure Specification (WPS) outlines gas tungsten arc welding (GTAW) for aluminum alloys, such as 6061-T6, using filler material AWS A5.10 ER5356. It details welding parameters, joint types, and requirements for AWS bend tests, ensuring compliance with AWS D1.2 standards and General Welding Standards for effective results. Essential specifications cover the welding process, such … Read more

Robotic aluminum welding uses the GMAW process to automate welding, improving speed and precision. Techniques like TIG and MIG welding are common. Clean surfaces are vital for strong welds. This technology meets industry trends by offering reliable and efficient solutions for aluminum components, while prioritizing safety considerations. The key welding methods for aluminum include TIG … Read more

Robotic pulse welding for aluminum uses advanced technologies such as the Synchro-feed Evolution system and Cobot Welders with Miller S74 feeders. Key solutions include the ABB GoFa robot paired with Power Wave R450. These automated welding systems improve precision, tackle material challenges, and boost efficiency in aluminum welding processes. The automation provided by robotic systems … Read more

A robotic aluminum welding case study illustrates the automation in aluminum fencing production. KC Robotics offered a turnkey solution using a CRP robot with Verbotics software for precise MIG welding. Project challenges included choosing the right welding power source and ensuring design flexibility for trailer components and modularization. In this case study, a manufacturing facility … Read more