Articles & Podcast Episodes

Arc Welding 5G Position: Essential Techniques and Resources for Success

The 5G position in arc welding is a specialized technique that tests a welder’s skills. It involves flat, vertical, and overhead welding. This position is crucial for efficient welding of non-rotating pipes, commonly used in pipelines and fixed structures. Mastering 5G ensures high-quality and reliable welds. One essential technique is the use of stringer beads. … Read more

Arc Welding 1mm Stainless Steel: Tips, Techniques, and Challenges for Success

Arc welding 1mm stainless steel best uses TIG or inverter-based pulse welders. These methods minimize burn-through. Use argon shielding gas for protection. MIG welding is another option. Key tips are ensuring a tight fit-up, managing energy input, and monitoring penetration depth to achieve high-quality welds. Technique is crucial in arc welding 1mm stainless steel. A … Read more

Arc Welding 2mm Square Tube: Tips, Techniques, and Tricks for Success

To weld a 2mm thick square tube, use 3/32” 6013 or 6010 welding rods with stick welding (SMAW). Set a low amperage to avoid burn-through. Weld downhill for better control. Clean the steel to remove any corrosion. If needed, practice spot welding to improve joint strength. Use these tips for better weld quality. Prepare the … Read more

Arc Welding 2mm Steel: Tips for Clean Welds, Settings, and Techniques

To arc weld 2mm steel, use shielded metal arc welding (SMAW). Choose the correct electrode type for thin steel. Set the amperage between 60-65 Amps. For gas mixtures, use 25% CO2 and 75% Argon if using gas. Practice your technique for strong and consistent welds. Always prioritize safety when welding. Use a filler rod that … Read more

Arc Welding 3/16 Steel: Effective Tips for Amps and Electrode Selection

Arc welding 3/16 steel uses E7018 stick electrodes, valued for their strength. Choose a rod size between 0.047 to 0.062 inches. Adjust heat settings carefully for the best results. Maintain the correct contact tip-to-work distance to prevent brittleness. Explore different welding techniques for optimal performance. Electrode selection is equally important. Common choices include E7018 and … Read more

Arc Welding 4130 Steel: Techniques, Tips, and Comparisons for Best Results

4130 steel can be welded using TIG or MIG processes. Preheat the steel to 400-600°F to prevent hydrogen cracking. Use a low hydrogen electrode, such as E-7018, for better results. Ensure the materials are clean to avoid impurities. For optimal strength and toughness, use Techalloy 4130 welding wire. Using the Gas Tungsten Arc Welding (GTAW) … Read more