Articles & Podcast Episodes

Shielded metal arc welding (SMAW), or stick welding, uses a power supply to generate electric current. This current flows through a flux-coated metal filler rod, called a stick, creating an electric arc. The arc melts the stick and forms a gas shield, leading to a strong weld bead formation. Understanding stick welding basics is essential … Read more

Arc welding 10mm steel needs around 140 amps. Use an inverter welder with 3.2mm electrodes for effective welding. MIG welding is also suitable for this thickness. Always ensure proper electrode selection and understand the welding process to achieve the best results. Choose your methods wisely for optimal performance. Select the appropriate welding technique. The most … Read more

11 gauge mild steel (0.120 inches) is popular for welding projects. It needs skill for strong joins, especially at open corners. Use MIG and TIG welding techniques for better control. Practice with 2×4-inch plates. Consider buying kits with multiple pieces. Proper technique avoids burn-through and ensures quality welds. On the other hand, TIG (Tungsten Inert … Read more

A 120-volt arc welder uses an electric arc to join metals. It connects to standard outlets, ensuring ease of use at home. This welder works well with stainless steel and mild steel. It is portable and versatile, making it suitable for beginners and DIY projects. Its features include comprehensiveness, clarity, and engagement. Next, maintain a … Read more

To arc weld 14 gauge steel, use a 3/32” 6011 welding rod at 70-80 amps. If you’re a beginner, opt for a 1/16” rod. Maintain tight fit-ups and adjust voltage and heat settings as needed. Use a quick movement and a whipping technique for best results. Shielded Metal Arc Welding (SMAW) works well for this … Read more

Arc welding 16 gauge steel uses a 6013 electrode and low amperage to prevent burn-through. For thin gauge metal, a stick welder is ideal. Apply proper techniques, like cleaning surfaces and using backing bars. Monitor heat closely to avoid warping and create strong, clean welds. This ensures effective results and durability. Another important element is … Read more

Arc welding 17-4 involves using 17-4 PH stainless steel, which is known for high strength and corrosion resistance. When welding, use ER630 filler metal to preserve these qualities. You can use processes like SMAW, GTAW, PAW, and GMAW. Note that this alloy can be difficult to weld due to its potential to crack. To achieve … Read more

Arc welding 18 gauge steel is best done with TIG welding for thin metal. Use a 3/32” E6010 rod with 45 Amps for stick welding. For MIG welding, use a 0.023” wire diameter. Backing bars help prevent burn-through. Always select techniques that suit thin materials for optimal results. Next, adjust the amperage settings on the … Read more

Arc welding in the 1G position means working with the weld joint flat and horizontal. This setup uses gravity to help create a strong weld bead. It is commonly used in pipe welding to connect pipes or tubes along a straight axis. Additionally, it is effective for producing fillet welds in a flat orientation. Practicing … Read more

To arc weld 1mm mild steel, use a 1/16” electrode with an amperage setting of 20–30 amps. Maintain a tight fit. Avoid flat positions. Stick welding minimizes spatter and allows for easy slag removal. This technique is ideal for thin metal in DIY projects. Practice carefully to avoid creating holes while welding. Tips for success … Read more