Articles & Podcast Episodes

Shielded Metal Arc Welding (SMAW) is a welding process that uses an electric arc, protected by the electrode covering. This method operates on a constant current and works well for metal thicknesses from 1/16 inch to several feet. Key aspects include safety precautions, equipment selection, principles of operation, and troubleshooting for effective results. Key techniques … Read more

Shielded metal arc welding (SMAW) requires careful preparation and safety measures. Wear protective gear like helmets and gloves. Secure the work area and understand electrical hazards. Know your equipment, including the work clamp and consumable electrode. Following these steps helps ensure safety during the welding process. Safety is a critical aspect of SMAW. Wear proper … Read more

Arc welding is a process that uses electric discharge between a cathode and anode to generate intense heat. This heat melts the metals to join them. In techniques like MIG (Metal Inert Gas) and tungsten gas arc welding (GTAW), a wire electrode or tungsten electrode creates the welding arc for fusing the metals, often with … Read more

Oxy-acetylene arc welding is a method that creates heat by burning oxygen and acetylene gas. These gases are kept in high-pressure cylinders. They travel through flexible hoses—one for oxygen and one for fuel gas. Gas regulators manage the flow, allowing users to adjust the mixture for effective welding. Safety is crucial in oxy-acetylene arc welding. … Read more

Overhead arc welding needs specific techniques for success. Use a short arc to keep the molten pool small. Hold your electrode at a 90-degree angle, angling it slightly away from your welding direction. Set the amps to about 110 for a 3.2 E 6013 rod. Focus on good positioning and manage the puddle for better … Read more

Non-transferred plasma arc welding creates an arc between the electrode and the nozzle, not the workpiece. This process produces lower heat output, leading to reduced weld penetration. It is ideal for thin materials and provides advantages in specific use cases when compared to TIG and laser welding, such as precision and improved control. The benefits … Read more

Non-consumable electrodes are welding tools that don’t melt during the process. They are mainly used in Gas Tungsten Arc Welding (TIG welding). Made from tungsten, these electrodes create an electric arc and do not become part of the weld. This ensures accuracy and high-quality results in various welding applications. The main difference lies in their … Read more

Plasma arc welding has key advantages, such as fast metal cutting, automation capabilities, better control over weld quality, and stable arcs. On the downside, it comes with high equipment costs, requires skilled training for operators, and produces noticeable noise during operation. However, plasma arc welding has its disadvantages. The process requires skilled operators, as it … Read more

Manual electrode holders are specifically designed for arc welding and cutting. They are effective if they can safely handle the maximum rated current of the electrodes. Meeting these criteria ensures safe and efficient operation during welding and cutting tasks. Employers should ensure that all welding equipment meets OSHA guidelines. This includes regular inspections, proper training … Read more

MMA welding, or manual metal arc welding, is a type of arc welding. It uses a stick electrode that creates heat through arc ignition when it touches the workpiece. This process needs frequent electrode replacement. MMA welding is popular for its versatility and portability, making it suitable for various applications. In contrast, Arc Welding encompasses … Read more