Articles & Podcast Episodes

Hybrid laser arc welding (HLAW) is a joining process that combines laser beam welding with Gas Metal Arc Welding (MIG/MAG). This method improves weld quality and efficiency by using both energy sources in one weld pool. HLAW is effective for various materials and is widely used in automotive and manufacturing applications. Applications of hybrid laser-arc … Read more

The E6010 electrode is used in shielded metal arc welding (SMAW). It works best with a DC current amperage of 70-120 amps. Key factors are electrode angle and arc length. This technique is similar to flat position welding. For more information, visit study guides at https://techavonline.com/shielded-metal-arc-welding/. When creating a worksheet for 6010 electrodes, include essential … Read more

Second Generation Arc ‘N’ Spark Welding, founded in 1988, is a family-owned company in Bryan, TX. They specialize in metal fabrication, on-site welding, and stainless steel welding. Their custom engineered solutions focus on food processing equipment. The company emphasizes quality and uses cutting-edge technology in their welding services. Additionally, it offers increased versatility, allowing for … Read more

Always install and ground the welder properly. Perform arc welding in a designated, well-ventilated location. Use fire precautions to prevent hazards. Wear personal protective equipment, including gloves and eye protection. Avoid moisture. Maintain equipment regularly for safe operation. Follow these safety rules to ensure a safe welding environment. Supervisors should ensure that all equipment functions … Read more

Ensure proper installation and grounding of the welder. Work in well-ventilated areas to avoid inhaling fumes. Wear non-porous gloves and a welding mask for UV light protection. Remove fire hazards and maintain equipment regularly. Always follow the manufacturer’s instructions to prevent electrical hazards and ensure safety. Proper ventilation is another critical safety precaution. Welders should … Read more

The safe distance to view a welding arc is at least 50 feet, as recommended by OSHA. For long exposure, maintain a greater distance, possibly several kilometers. Use a welding screen for extra protection. Always wear shaded lenses to guard against actinic ultraviolet radiation and environmental factors. Safety squints are less reliable. The safe distance … Read more

Resistance welding joins metals with pressure and electrical current, requiring no filler material. Arc welding generates intense heat using an electric arc, melting the metals and often incorporating filler material to strengthen the bond. Both techniques are essential for creating strong, durable connections in manufacturing and construction. Both techniques have distinct types. Resistance welding includes … Read more

Push arc welding involves pushing the weld puddle forward, improving joint manipulation and control. Pull arc welding means dragging the weld puddle, which enhances visibility during the process. Each technique is useful for different welding applications, depending on the joint preparation and desired results. On the other hand, the pull technique involves dragging the welding … Read more

Looking at a welding arc can be dangerous. OSHA recommends staying at least 50 feet away. Safety depends on exposure time, the welding process, and environmental conditions. Always wear adequate eye protection. Staying several kilometers away reduces risk. Use shields or tinted lenses for closer views to guard against actinic ultraviolet radiation. Generally, a distance … Read more

Shielded Metal Arc Welding (SMAW), or stick welding, uses an electric arc to melt metals. It needs a power source, an electrode holder, and a ground clamp. The process involves a flux-coated electrode that shields the weld puddle from contamination. Knowing these basics improves efficiency and ensures occupational safety in welding. To achieve successful welds, … Read more