Articles & Podcast Episodes

Hot work includes tasks that create fire or sparks, such as riveting, flame cutting, soldering, and arc welding. Arc welding is the most common type of hot work. The Bureau of Labor Statistics indicates over 500,000 welding-related injuries each year, underscoring the importance of safety measures in the workplace. In many workplaces, safety is legally … Read more

The OSHA standard for arc welding and cutting (1910.254) requires the use of helmets or hand shields. It also mandates noncombustible screens for employee protection and ensures that cables are insulated and flexible. Employers must follow these safety guidelines to comply with regulations in general industry and construction settings. The standard emphasizes the use of … Read more

“Arc Welding: Basic Fundamentals” by John R. Walker (1973) is a training guide that teaches essential welding techniques. This textbook has 128 pages filled with illustrations. It covers safety, types of welds, and practical student problems, making it a vital resource for beginners. Published by Goodheart-Willcox Company. Walker’s instructional approach includes detailed illustrations and practical … Read more

Arc welding basics for beginners include understanding Shielded Metal Arc Welding (SMAW). This process uses an electric arc to melt two metal pieces together. Beginners should choose electrodes like 6011 or 7014, learn weld settings, and always use proper safety equipment. Practical tips help new welders improve their skills effectively. Beginner welders should focus on … Read more

The optimal length for arc welding cables depends on the welder’s amperage and distance to the workpiece. Use American Wire Gauge (AWG) sizes to choose cables. Shorter lengths reduce voltage drop. Typical lengths range from 15 ft to 50 ft. Refer to an ampacity chart for accurate sizing based on your cable specifications. Typically, arc … Read more

Protect arc welding cables from hazards and vehicular traffic to prevent damage. Use insulated rod holders to enhance safety. Never handle welding electrodes with bare hands or wet gloves. Keep your hands and body dry during welding. Follow these precautions to ensure a safe working environment during all welding operations. Proper storage is also crucial. … Read more

Arc welding cable size must match the welder’s amperage. A 100 ft cable for 350 amps needs 1/0 gauge, while a 150 ft cable requires 3/0 gauge. For 400 amps, use 2/0 gauge for 100 ft and 3/0 gauge for 150 ft. Proper sizing ensures safety by reducing overheating and resistance, optimizing electrical conductivity. When … Read more

Discover top-quality arc welding cable connections. We provide durable welding cable leads, connectors, and clamps. Choose from trusted brands like Dinse and Tweco. Our efficient quick connectors ensure stable power delivery for professional and hobbyist welders. Explore our reliable products for precision and maximum performance. Next, inspect the cable connections regularly. Look for signs of … Read more

Arc welding is an efficient welding process for cast metal, especially cast iron. It utilizes welding rods that have a graphite-rich flux. This flux connects with carbon in the cast iron, reducing its movement into the weld area. Choosing the correct welding rods is essential for creating a strong and durable weld in cast metal … Read more

An arc welding butt joint, also known as a butt weld, joins two metal pieces that lie in the same plane. An electric arc fuses the edges together. This method is commonly used in fabrication for structures and piping systems because it provides strong and efficient connections. Control the heat input during the welding process … Read more