Articles & Podcast Episodes

Shielded Metal Arc Welding (SMAW) requires key components: an arc welding power source, electrode lead cable, electrode holder, leads, cables, cable connectors, ground clamp, and chipping hammer. Each part contributes to safe and effective welding. Always prioritize the use of safety equipment during operations. Beginners should focus on understanding the various types of electrodes and … Read more

A suitable power supply for plasma arc welding is a direct-current (DC) source with a drooping characteristic. It should have an open circuit voltage of at least 70 volts. Rectifiers are preferred over DC generators. When using helium as an inert gas, the voltage requirement stays above 70 volts. The voltage also influences heat input, … Read more

DC carbon arc welding (CAW) uses one or two electrodes to create heat through an electric arc. It is similar to gas-tungsten arc welding (GTAW). The setup often operates on direct current (dc) with electrode negative. This process is popular for welding applications that need high precision and control. The primary technique in DC Carbon … Read more

Arc welding uses electric arcs and a power supply for welding. DC welding has benefits over AC welding, such as a stable arc, easier starts, and less spatter. This results in better weld quality. DC welding is ideal for difficult positions, like overhead, ensuring reliable and high-quality metal joining. Choosing between DC Welding and Arc … Read more

DCRP, or Direct Current Reverse Polarity, is a method in arc welding. In this process, current flows from the electrode to the workpiece, creating a strong electric arc. Electrons travel from the workpiece to the electrode because of the potential difference. This movement generates concentrated heat, leading to effective welding. DCRP also enhances cleaning action. … Read more

Direct Current Straight Polarity (DCSP) is a welding setup in arc welding. In DCSP, the base metals connect to the positive terminal of the welding power source. The electrode connects to the negative terminal. This setup is also called Direct Current Electrode Negative (DCEN). Moreover, DCSP enhances the stability of the arc. A stable arc … Read more

Electric arc welding is a fusion welding process that joins metals using an electric arc. This arc is powered by AC or DC electricity and can reach temperatures near 6500°F, melting the metal at the joint between two workpieces. It is commonly used for various materials in construction and repair, with essential safety precautions in … Read more

Plasma Arc Welding (PAW) is a welding process that uses a high-temperature plasma gas column to melt and join metals. This process creates an electric arc within an ionized gas. PAW offers precision and efficiency, making it a cost-effective alternative to gas tungsten arc welding (GTAW) for various metal fabrication techniques. The control of welding … Read more

An arc in electric welding is an electrical current that creates a high-temperature plasma. This plasma generates heat, melting both the base material and the electrode. The arc occurs between the electrode and the base material, enabling effective joining of metals during the welding process. The mechanisms of the arc involve the ionization of gas … Read more

DC positive arc welding, or DCEP, connects the electrode to the positive terminal. This setup focuses about 2/3 of the heat at the electrode, resulting in high deposition rates. It is ideal for applications that need strong welds, especially in metals such as steel and aluminum. For those new to welding, understanding the key insights … Read more