Articles & Podcast Episodes

To set the best amperage for shielded metal arc welding (SMAW), use a stick electrode amperage chart. For instance, a 1/8” E7018 electrode typically requires 100-140 amps. Use lower amperage for thinner materials and higher for thicker ones. Amperage impacts weld quality and penetration depth. To set the correct amperage, consider the electrode diameter. Larger … Read more

In submerged arc welding, key parameters are current, arc voltage, and travel speed. These settings affect bead shape, depth of penetration, and the chemical composition of the weld. Because the operator cannot see the weld pool clearly, accurate parameter settings are essential for achieving the best results. Welding speed affects the heat affected zone. A … Read more

In Gas Metal Arc Welding (GMAW), choosing the right electrode diameter is essential. A 0.030″ electrode is best for thin materials, while a 0.045″ electrode works well for thicker materials. Proper selection based on base material thickness improves weld quality and efficiency. When choosing the right size, consider the material thickness and the type of … Read more

Shielded metal arc welding (SMAW), also known as manual metal arc welding, uses a consumable electrode to create an electric arc. As the electrode melts, its protective cover shields the weld area from oxygen and atmospheric gases. This method results in strong and durable welds. Several techniques improve the quality of shielded arc metal welding. … Read more

Shielded metal arc welding (SMAW) is a manual process where a consumable electrode melts to form a weld. This technique uses a protective cover that also melts. It shields the weld area from atmospheric gases and contaminants. SMAW is versatile and commonly used for pipe welding applications. Key insights about shielded metal arc pipe welding … Read more

Shielded metal arc welding (SMAW), also known as manual metal arc welding, uses a consumable electrode to create a weld. As the electrode heats up and melts, it releases a protective cover. This cover shields the weld area from oxygen and other atmospheric gases, resulting in a strong and durable bond. Key considerations for beginners … Read more

The AWS SENSE Program establishes minimum standards for welding education. It provides comprehensive guidelines for trainees in Shielded Metal Arc Welding (SMAW). Successful graduates from AWS-reviewed training programs earn the AWS Certified Welding Inspector certification, enhancing their job prospects in the welding industry. Achieving the AWS SENSE Certification can lead to various career advantages. Certified … Read more

Shielded Metal Arc Welding (SMAW), or stick welding, is an arc welding process that joins metals. It uses an electric circuit to create an arc between a coated electrode and the metal workpiece. SMAW requires specific welding equipment, safety considerations, and techniques for strong joints, such as fillet and groove welds. Learning the essential techniques … Read more

Shielded Metal Arc Welding (SMAW) involves key factors like joint type, metal thickness, and electrode diameter. The welding technique uses these attributes to set the correct current. Students can deepen their knowledge through quizzes on these basics and shielding gas recommendations. Utilize engaging materials for better understanding. Participants will test their knowledge, improve retention, and … Read more

“Download ‘Safety in Welding, Cutting, and Allied Processes’ (ANSI Z49.1) for free from the American Welding Society. This guide details safety measures and techniques for Shielded Metal Arc Welding (SMAW), including fume control. Follow these guidelines for safe and effective MMA welding practices.” The PDF format ensures easy accessibility, allowing users to refer to the … Read more