Articles & Podcast Episodes

Avg Aluminum Welding Charges: Costs, Pricing Factors, and What to Expect

The average aluminum welding charges range from $50 to $125 per hour. Key pricing factors include project complexity, geographical differences, and required weld quality. Variations in labor rates also affect costs. It’s best to ask for a detailed estimate from a professional to understand the total charges. Materials, such as filler rods and shielding gas, … Read more

Automated Thin Aluminum Welding: Transforming Manufacturing with Advanced Techniques

Automated thin aluminum welding employs laser welding technology with robot integration. This approach offers precision welding by minimizing heat input. It effectively prevents warpage in thin aluminum sheet metal. As a result, manufacturers achieve high-quality welds and efficiently produce accurate, finished parts. The ability to automate the welding process leads to faster production cycles. Welds … Read more

Automated Welding on Aluminum Extrusion: Transforming Manufacturing Techniques

Automated welding on aluminum extrusion boosts efficiency and accuracy. Common techniques include TIG and MIG welding. Robotic systems, like Cobot Welders with Miller S74 feeders, lower welding fume and improve control. The PMC method provides fast, clean welds. Consider custom automation solutions for the best outcomes. The integration of robotics into welding applications significantly accelerates … Read more

Average Cost for Aluminum Welding: Pricing Insights, Hourly Rates, and Expectations

The average cost for aluminum welding ranges from $1.25 to $4.00 per inch. Prices vary based on project complexity and labor rates. Different metals, like mild steel and stainless steel, have different average costs due to their unique properties. Understanding these costs helps in planning your welding project effectively. Material costs also play a significant … Read more

“Electrodes for TIG Welding Aluminum: Types, Techniques, and Best Selection Tips”

Use these electrodes for TIG welding aluminum: Ceriated (AC), Lanthanated (AC and DC), Thoriated (DC only), and pure tungsten (green) (AC only). Each type has specific uses. Follow the rules and caveats to achieve the best results in your welding projects. Techniques for using these electrodes include proper preparation and setting the correct parameters. Ensure … Read more

Retempering 6061 Aluminum After Welding: Techniques for Strength Recovery and Heat Treatment

To retemper 6061 aluminum after welding, start with a complete reheat treatment. Heat the aluminum to about 1,000 degrees F. Next, perform a rapid cold-water quench. Finally, conduct a low-temperature aging at 400 degrees F. This process restores T6 properties and maximizes tensile strength. One common method is solution heat treatment. This process involves heating … Read more