Best Welder Generator Combo Reviews-2020

If you often work remotely at places where there is no power source, you must face a lot of problems. Therefore, the possible solution to your problem is having the Best welder generator combo. However, the research might not be easy because of the availability of a wide range of machines in the market.

After considering a lot of factors, our team has selected “Bobcat 250 diesel generator welder”. It provides you with the maximum auxiliary power of 9,500 Watts. Moreover, using this welding machine you will be able to get a smooth and clean finishing. Furthermore, it has two fuel tanks for your ease and comfort.

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The Test Winner After 29 Hours Of Research:

HOW WE DECIDED

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Product Image
Engine Driven Welder, Ranger
Engine Driven Welder, Outback 145
Top Pick
Miller Bobcat 250 Diesel Engine-Driven Welder / Generator 907565
Hobart Champion Elite Arc Welder/Generator with 725CC Kohler Gas Engine and Electric...
Lifan LF190F-BDQC 15 HP 420cc 4-Stroke OHV Industrial Grade Gas Engine with Electric...
The generator produces/Peak Auxiliary Power
11,000 Watts
4750 Watts
11,000 Watts
45000 Watts
4000 Watts
Surge power/ Continuous Auxiliary Power
10,000 Watts
4250 Watts
9,500 Watts
4000 Watts
4000 Watts
Engine Power(HP/Watts)
23 HP
9 HP
19 HP
10 HP
15 HP
No. of Cylinder
1 with 5 gal. capacity
1 with 6.8 gal. capacity
2 (1× oil 1×gas)
1 gas cylinder of 6.25 gal.
Single gas cylinder
Cylinder Displacement (cc)
N/A
N/A
N/A
Briggs & Stratton 305 cc
420 cc
Weld Thickness
3/16 inches
½ inches
3/16 inches
¼ inches steel, stainless steel and cast iron
N/A
Welding Amperage Range
50 - 250
50 – 145
40 - 250
40 - 145
50-200 amps
Supported Welding Process
Carbon electrode
Stick electrode
Stick and MIG
Stick welding
Stick welding
Welding Rod Size
3/16 inches
5/32 inches
3/16 inches
5/32 inches
3/16 inches
Weight
615 pounds
261 pounds
638 pounds
202 pounds
210 pounds
Dimension
42.3 × 21.5 × 36.2 inches
25.6 × 21.8 × 31.5 inches
34.4 × 20 × 45.3 inches
21 × 18 × 18 inches
28 × 23 × 23 inches
Warranty
Yes
Yes
Yes
Yes
Yes
Product Image
Engine Driven Welder, Ranger
The generator produces/Peak Auxiliary Power
11,000 Watts
Surge power/ Continuous Auxiliary Power
10,000 Watts
Engine Power(HP/Watts)
23 HP
No. of Cylinder
1 with 5 gal. capacity
Cylinder Displacement (cc)
N/A
Weld Thickness
3/16 inches
Welding Amperage Range
50 - 250
Supported Welding Process
Carbon electrode
Welding Rod Size
3/16 inches
Weight
615 pounds
Dimension
42.3 × 21.5 × 36.2 inches
Warranty
Yes
Available
Product Image
Engine Driven Welder, Outback 145
The generator produces/Peak Auxiliary Power
4750 Watts
Surge power/ Continuous Auxiliary Power
4250 Watts
Engine Power(HP/Watts)
9 HP
No. of Cylinder
1 with 6.8 gal. capacity
Cylinder Displacement (cc)
N/A
Weld Thickness
½ inches
Welding Amperage Range
50 – 145
Supported Welding Process
Stick electrode
Welding Rod Size
5/32 inches
Weight
261 pounds
Dimension
25.6 × 21.8 × 31.5 inches
Warranty
Yes
Available
Top Pick
Product Image
Miller Bobcat 250 Diesel Engine-Driven Welder / Generator 907565
The generator produces/Peak Auxiliary Power
11,000 Watts
Surge power/ Continuous Auxiliary Power
9,500 Watts
Engine Power(HP/Watts)
19 HP
No. of Cylinder
2 (1× oil 1×gas)
Cylinder Displacement (cc)
N/A
Weld Thickness
3/16 inches
Welding Amperage Range
40 - 250
Supported Welding Process
Stick and MIG
Welding Rod Size
3/16 inches
Weight
638 pounds
Dimension
34.4 × 20 × 45.3 inches
Warranty
Yes
Available
Product Image
Hobart Champion Elite Arc Welder/Generator with 725CC Kohler Gas Engine and Electric...
The generator produces/Peak Auxiliary Power
45000 Watts
Surge power/ Continuous Auxiliary Power
4000 Watts
Engine Power(HP/Watts)
10 HP
No. of Cylinder
1 gas cylinder of 6.25 gal.
Cylinder Displacement (cc)
Briggs & Stratton 305 cc
Weld Thickness
¼ inches steel, stainless steel and cast iron
Welding Amperage Range
40 - 145
Supported Welding Process
Stick welding
Welding Rod Size
5/32 inches
Weight
202 pounds
Dimension
21 × 18 × 18 inches
Warranty
Yes
Available
Product Image
Lifan LF190F-BDQC 15 HP 420cc 4-Stroke OHV Industrial Grade Gas Engine with Electric...
The generator produces/Peak Auxiliary Power
4000 Watts
Surge power/ Continuous Auxiliary Power
4000 Watts
Engine Power(HP/Watts)
15 HP
No. of Cylinder
Single gas cylinder
Cylinder Displacement (cc)
420 cc
Weld Thickness
N/A
Welding Amperage Range
50-200 amps
Supported Welding Process
Stick welding
Welding Rod Size
3/16 inches
Weight
210 pounds
Dimension
28 × 23 × 23 inches
Warranty
Yes
Available

01. Engine Driven Welder, Ranger

Salient Feature

  • The generator produces/Peak Auxiliary Power: 11,000 Watts
  • Surge power/ Continuous Auxiliary Power: 10,000 Watts
  • Engine Power(HP/Watts): 23 HP
  • No. of Cylinder: 1 with 5 gal. capacity
  • Cylinder Displacement (cc): N/A
  • Weld Thickness: 3/16 inches
  • Welding Amperage Range: 50 - 250
    DC
  • Supported Welding Process: Carbon electrode
  • Welding Rod Size: 3/16 inches
  • Weight: 615 pounds
  • Dimension: 42.3 × 21.5 × 36.2 inches
  • Warranty: Yes

This gasoline powered engine driven welding machine by Ranger will ease your work of welding. With the most powerful powered engine, you would be likely to have a most comfortable working experience outside of your work space.

Extreme protection:

To ensure worker’s safety and to protect the engine from any possible damage, this welder has a protective case. Therefore, the case that is used for the safety, has completely covered the engine of this welder by Ranger. So, you can rest assure about the protective concerns and do your work with ease.

Wide usage:

This generator not only helps you with the welding work in the workplace but will also has wide applicability at outdoor locations. The welder’s generator can easily be used as a backup generator when you run out of power source.

Easy handling:

The weight of this engine drive welder is only 615 pounds and therefore, it is best for outdoor use. You can carry it to the place where you have to go for work. Furthermore, it is the best choice for the workers who have to go to their client’s place or to places where they might face power shortage.

Weld various materials:

This welding machine has the ability to weld a number of different metals. Therefore, this amazing feature of this welding machine makes it even more favorite for welders. The materials that can be welded using this welder include steel, aluminum and iron. So, you will be going to have a wide usage of his machine by your side.

Pros

  • Enclosed case for engine protection
  • Has the capacity to weld different metals
  • Highly portable and can be used at outdoor locations
  • Does not make much noise
  • Maintenance is quite easy

Cons

  • Need regular cleaning

02. Lincoln, Engine Driven Welder, Outback 145

Salient Feature

  • The generator produces/Peak Auxiliary Power: 4750 Watts
  • Surge power/ Continuous Auxiliary Power: 4250 Watts
  • Engine Power(HP/Watts): 9 HP
  • No. of Cylinder: 1 with 6.8 gal. capacity
  • Cylinder Displacement (cc): N/A
  • Weld Thickness: ½ inches
  • Welding Amperage Range: 50 – 145DC
  • Supported Welding Process: Stick electrode
  • Welding Rod Size: 5/32 inches
  • Weight: 261 pounds
  • Dimension: 25.6 × 21.8 × 31.5 inches
  • Warranty: Yes

This engine driven welder is best for the welding of trucks, fences, ranches or any other place. It has a fuel tank of large capacity and therefore, you can take it to different places. Furthermore, the welding is done through the use of electrode stick that makes the whole process quite easy.

Control panel on front:

This welding generator is made user friendly and therefore, the control panel is provided on the front. You will have the complete control over the engine of the machine with this control panel. Likewise, you will have the choke control of the engine and its switch to start on this panel. This will make your work very simple.

Stick electrode:

For precise and accurate welding process, a stick electrode is provided. Not only will it provide you with extreme precision but also the ease of work. You do not have to handle heavy objects, just a simple stick will b enough to do all of the welding.

Fuel tank:

The fuel tank and its size has a special importance in the welding machines that are meant for outdoor use. It is because of the provision of enough running time to do all of the work that needs to be done.

If you have a large fuel tank, you will be able to do more work within less period of time. Contrary to this, if you run out of fuel, you will have to wait for more time.

Sturdy protection:

Not only the best services, but also the sturdy protection will be available for the welding machine. 1- ¼ inches diameter of a rugged tube frame is used in this welding machine, which provides extremely sturdy protection to the welding machine.

Pros

  • Sturdy protection for the welding machine
  • Large capacity fuel tank is available
  • Control panel for the engine is provided at the front
  • Can weld up to 5/32 inches of metals

Cons

  • Does not support automatic idling

03. Miller Bobcat 250 Diesel Engine driven Welder Generator

Salient Feature

  • The generator produces/Peak Auxiliary Power: 11,000 Watts
  • Surge power/ Continuous Auxiliary Power: 9,500 Watts
  • Engine Power(HP/Watts): 19 HP
  • No. of Cylinder: 2 (1× oil 1×gas)
  • Cylinder Displacement (cc): N/A
  • Weld Thickness: 3/16 inches
  • Welding Amperage Range: 40 - 250DC
  • Supported Welding Process: Stick and MIG
  • Welding Rod Size: 3/16 inches
  • Weight: 638 pounds
  • Dimension: 34.4 × 20 × 45.3 inches
  • Warranty: Yes

This amazingly great and powerful welding/ generator machine will provide you a complete control over the work. In addition to this, you will also be able to have a quiet working time. This is because of its noise reduction feature.

Smooth power supply:

You need a smooth and better power to perform best and to provide better results. Therefore, this Diesel engine driven Welder will provide you with the revolutionary skewed rotor design of ten-degrees. This is done for the provision and smooth and not spiked power supply, so that you can work smoothly.

Lighter design:

The design of this welding machine is made lighter and smaller so that you can easily use it at outdoor locations. Even when you are travelling, the welding machine will take less space on you truck. Moreover, it will be easy to carry around and handle because of its compact design.

Easy maintenance:

The maintenance of this welding machine is quiet simple and easy because of the display screen on top. The display screen will provide you with the information regarding the engine hours, fuel level and the intervals for oil change.

Firstly, this information will help you with the proper management of the machine. Secondly, it will increase the running time of the machine.

Switch control:

To further improve the management of the welder, you will have the switch control of various features. You will be getting a number of switches including the engine control, control of the fine adjust, control for coarse range and the selector switch for the weld process.

Pros

  • Does not create loud noise
  • Its maintenance is easy and simple
  • The design is lightweight and portable
  • Display panel for control
  • Switch control for various functions

Cons

  • A bit expensive

Related New Post: Gas Generator For Home Use


04.Hobart Champion Elite Arc Welder/Generator 

Salient Feature

  • The generator produces/Peak Auxiliary Power: 45000 Watts
  • Surge power/ Continuous Auxiliary Power: 4000 Watts
  • Engine Power(HP/Watts): 10 HP
  • No. of Cylinder: 1 gas cylinder of 6.25 gal.
  • Cylinder Displacement (cc)Briggs & Stratton: 305 cc
  • Weld Thickness: ¼ inches steel, stainless steel and cast iron
  • Welding Amperage Range: 40 - 145
    DC
  • Supported Welding Process: Stick welding
  • Welding Rod Size: 5/32 inches
  • Weight: 202 pounds
  • Dimension: 21 × 18 × 18 inches
  • Warranty: Yes

This welder generator from HOBART will help you to weld both minor and major joints. You can use it extensively for different projects. Its lightweight makes it extremely portable and highly mobile. So you can carry it anywhere you go for work.

Powerful performance:

This welder generator is extremely powerful and provides you with the best performance. For giving you the best results, this generator produces the surge power of 4500 watt. Furthermore, the power supply is continuous, so you do not have to worry about the power source.

Engine:

The engine power of this welder generator is 10 HP. Moreover, the engine is a 4-cycle OHV Briggs and Stratton 305 cc. Therefore, it provides you with versatile usage and ample generator power.

Easy to carry:

The most important feature that attracts the welders is the ability of the machine to be carried around. This is because of the work demands outside of their working area. Therefore, this generator welder provides you the ease of easy handling because of its lightweight. It weighs only 202 pounds.

Gas tank:

When you are working outside, you must be aware of the fact that you will have to face electricity issues. Therefore, it is best to go for the welder generator combos that have a better fuel tank. With this equipment, you will have a 6.25 gal. size of the gas tank.

Pros

  • Powerful engine
  • Longer run time without electrical power source
  • 6.25 gal. gas tank
  • Powerful engine of 10 HP
  • Ample auxiliary power is also provided to the welder

Cons

  • Throttle control is not available

05. Lifan Pro Series WeldPro AXQ1-200a

Salient Feature

  • The generator produces/Peak Auxiliary Power: 4000 Watts
  • Surge power/ Continuous Auxiliary Power: 4000 Watts
  • Engine Power(HP/Watts): 15 HP
  • No. of Cylinder: Single gas cylinder
  • Cylinder Displacement (cc): 420 cc
  • Weld Thickness: N/A
  • Welding Amperage Range: 50-200 amps
    DC
  • Supported Welding Process: Stick welding
  • Welding Rod Size: 3/16 inches
  • Weight: 210 pounds
  • Dimension: 28 × 23 × 23 inches
  • Warranty: Yes

This welder generator is a gas powered and highly portable.

Outdoor use:

A lot of welding work demands the use of machines on-site. Therefore, the best choice of the welders and workers is a welding machine that they can use anywhere. Furthermore, a machine that does not depend upon the power source. Hence, this machine is best suitable for such functions because of its lightweight.

Adjustable power:

The power of this welder generator is adjustable, so you can adjust the power according to your needs. The power range of this welding machine ranges from 50 amp to 200 amp. Furthermore, the working power of this machine is 4000 Watts.

Powerful working performance:

For providing the ultimate user experience and enhancing the final results, 15 HP power source is provided in this machine. This will improve your working time and also the quality of the final product.

Wheel kit:

For increasing the portability of the welding generator and ease of use, a wheel kit is also provided in the set. Besides this, the tires are foam filled and therefore, will never get flat. These will help you to take the welding machine to any remote place.

Pros

  • Best for outdoor use
  • 12 V of 1 battery can be used
  • Gas powered welder generator
  • Lightweight and highly portable
  • Best for outdoor use

Cons

  • Does not come with leads

What is a welder generator?

A welder generator is a machine that is used for the welding of different metals. The generator provided along with the welding machine is because of the continuous supply of power. Welders does not always work in their workshops and that is why the need to have power source increase.

Therefore, the welder generators are available in the market that are best for outdoor work. Moreover, these can be used at any place where there is a shortage or unavailability of power supply.

Why Need Welder Generator?

Welder generators are needed by the welder who have to work at places where there is a lack of smooth power supply. These places include welding of trucks, trenches and fences. A welder cannot always get a proper power supply at these places. Therefore, it increases the need to have a welder generator.

What size generator do I need for my welder?

There is a variety of welder generators available in the market that you can get for yourself. But the best welding size that you can get is the one that fits the AC and DC requirements of your machine. Therefore, if your machine is having and AC of 225 and DC of 125 then the generator must be of 15,000 Watts of maximum working capacity.

How to choose the Best Welder Generator Combo?

Before buying a welding generator machine, you should be aware of the important features that must be considered. So, here is a list of important functional features that you must know.


AC/DC output-What is my need?

The AC and DC output for welding machines depend upon the working requirements. Mostly, the DC output is preferred for the welding machines. This is because of the neat and clean final results provided only the DC. So if you want a smooth welding then you should go for DC output.


Field of Application (TIG, MIG, Stick):


MIG and stick welding processes a bit similar to each other. Both of these involve the consistency of the electrode with the filling material.On the other hand, this is not a case with TIG welding. In TIG welding, contrary to the MIG and stick, the application of the filler material is done separately. The welder himself applies the filling material on the joint.

So, if you are going to buy a welding machine, take note of these before making and order.


Power Output Capacity:


The power output capacity is equally important for the purchase of a good welding generator machine. The normal power output that a welding machine uses, ranges from 17 – 25 volts. In amperes, this range is between 55 – 590 amperes.

Moreover, you don’t have to worry about the voltage difference of the power supply. It is because the welding generator machine itself converts the direct voltage into the one that is needed.


Fuel Type & Tank Capacity:


The fuel tank capacity of a portable welding generator machine can never be ignored. Because this will directly affect the time and quality of your work. A good and spacious tank will allow you to work smoothly for long hours.

Contrary to this, if your fuel tank has small storage capacity, then you always have to keep an extra amount of fuel with you. Not only this will bring a hassle to your work but also the worry of running out of fuel and increased risk of accidents.

Therefore, you must look for a welding generator with around 5 – 8 gallon of fuel capacity. The fuel capacity range even goes as high to 20 gallons. So, suit yourself and your working needs.

And you have considered the availability of fuel which you can get easily from your surroundings.


Fuel Consumption:


The fuel consumption of a machine varies with its HP and the engine capacity. Therefore, you must look for the detailed specifications of the machine before buying it. The fuel tank capacity, number of fuel tanks and the daily consumption of fuel by the machine are some of the important factors that must be noted.


Weight and Design:


The weight and design of the welding machine has a significant impact on the portability and mobility of the machine. If the machine is too heavy and bulky, it will need a special vehicle only for its transportation.

Moreover, if the design of the welding machine is not compact then it will take more space on the vehicle. So a welding generator machine must have a lightweight, which can be easy carried to places and a suitable design for its easy handling.

Usually for heavy machines, trucks and loader vehicles are used for their transportation. But if the weight is too bulky, it will not only affect the transportation time but also the cost.


Portability:


This is one of the significant features of machines that have to be taken to outdoor locations. If the machine is not portable, then what benefit will the generator provide you?

Therefore, it is extremely important that the size, design and weight of the machine is good enough to be carried. A good welding generator machine is considered as the one that is highly portable and mobile. A machine that you can take anywhere you have work.


Duty Cycle:


The duty cycle of a welding machine is actually a specification of your welding equipment. This tells you about the number of minutes (in ten minutes time period) that are needed by the welder to produce a specific welding current and that too with safety.

For example, a welding machine having 150 amp that has a duty cycle of 30 %, will have to take rest for seven straight minutes after the continuous welding of three minutes.


Noise Levels:


The noise is a major issue for welders. Not only it directly affects the workers but also the passersby and people standing or working nearby, this results in hearing problem. Therefore, for the protection of workers and for reduction of noise pollution, the latest welding machines are made as quiet as possible.

An average noise levels of welding machine with a “stick” is 80 – 90 db. On the other hand, the average noise level for a MIG ranges from 85 – 102 db. Contrary to this, 102 – 118 decibels is the average welding noise range for carbon arc.


Pricing:


Price of any product is highly important. Because it is the first thing that will determine your selection of the product. The price range of welding machines varies with the welding stick, fuel tank capacity and the other functional features.

The lowest possible price of a welding machine starts from $115 and ranges as high as $1500.


Warranty & Customer Services:


If you are investing a lot of your budget in buying a good and durable welding machine, then this is only right for you to look for a warranty. Usually, most of the welding machines come with a year of warranty. But if you go for a branded and expensive one, then you might get a warranty of 2 – 3 years.

Safety of welder generator and The worker

A lot of welder generators some with a built-in safety cover. This cover not only protects the welder engine but also the worker.


The machine can be protected from its safety cover, but there is a strong need of worker’s protection that can be done through following these precautions.

  • Avoid breathing and direct contact with the fuel.
  • Wear heat protective gloves
  • Heat protective clothing must be worn along with the safety boots.
  • Avoid nay possible direct contact with the heat components.

Final verdict


You will get tired of doing all the research by yourself. Therefore, you need a helping hand that can guide you about the best things. We have done the research for you, for the best welder generator combo.

So now, when you are already here, you don’t have to worry about anything else. Just have a view of the list of top five products that we have selected and choose the one that is right for you. Or you can simply go with our choice.

But before that,

Read the things that you must know before buying a welder generator. So must be aware of some of the important features that are a must-to-have. We have also answered some of the FAQs that might be in your head. So feel free to enjoy all of the authentic available information.

FAQ's

What is the best generator welder?

The best generator welder is the one that is highly portable, has a large fuel tank capacity, produces low levels of noise and does not need high maintenance. Furthermore, to ease your work, we have provided you with the list of best welder generator combo.

Can you weld with a generator?

No, you cannot weld with a generator. The function of the generator is to provide a continuous power supply to the welding machine. A generator is either available separately or comes with the welding machine in a combo set. Usually generators are bought by the people who have to do welding work outside of their workshop and in remote places where the power source is not stable or absent.

Will a 7000 watt generator run a welder?

Yes, a 7000 Watt generator can run a welding machine, but not every single one. Usually the welding machines that need a startup wattage of 3500 – 7000 Watts can use these generators. But if you have a heavy machine that needs high startup wattage then you must look for a suitable power generator.

Can I run a welder on a generator?

Yes, all the combo welders and invertible welders can run on the generator. But if your welding machine is not invertible one, then a generator will be of no use. Even the invertible welders should not run on the generators unless there is high need. It is because of the safety needs of the machines. All the machine shave safety mechanism that protects them from any possible damage. Using a generator for a machine that is not meant to be used through generator will only damage its functions.

What size generator do I need to run a 180 amp welder?

For a 180 amp welding machine, you need a generator that range from 8 kva to 10+ kva.

How many watts does a small welder use?

Usually the small welders need 1725 Watts, which becomes 115 volts and need at least 15 Amps.

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