Best Respirator Welding Helmet Reviews & Buying Guide 2020

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Welding respirator is a protective technique that protects welders from poisonous and dangerous fumes. The process involves the use of different designs like a respirator, half masks and air respirators depending on the level of smokes at the working area. Therefore, NIOSH provides a mandate in the production of the best respirator welding helmet to enable quality standard products. The process may produce hazardous fumes such as UV radiation causing harm to the eyes, breathing difficulties, and damages the skin because of the long term exposure of heat. Therefore for safe welding and altogether avoiding the hazardous risks, one has to consider such measures.

In such situations, proper respirators are of great importance. For instance, a 3M Adflo Powered Air Purifying  Respirator is suitable in any area where the quality of air is inappropriate. The ventilator of 3m is readily available in a market for various uses. Notably, for practicability and economical, 3m respirator is the most suitable since it provides reliable protection in a variety of gases, vapors, and other particles in the air.

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Product Image
CoolBelt Welding Helmet Cooling System
Top Pick
3M Adflo Powered Air Purifying Respirator HE System with 3M Speedglas Welding Helmet
PAPR T94i-R
Optrel Crystal 2.0 e3000 PAPR System, 4550.105
Jackson Safety Lightweight, Belt-Mounted Airmax Elite PAPR System with BH3 ADF...
Honeywell North 7600 Series Niosh-Approved Full Facepiece Silicone Respirator With...
Viewing Area
3.93 x 2.36
2.8” x 4.2”
9 sq. in. (58 sq. cm)
4”W X 2”H
3.94” X3.27”
4.33” X 3.54”
Response time
1/10000s
1/25000S
1/20000s
1/20000s
1/25000S
1/10000S
Optical class
1-1-1-1
1-1-1-2
1-1-1-2
1-1-1-1
1-1-1-2
1-1-1-2
Light status
4-9
5-8
5-8
5-9
3-9/9-13
4-5/9-13
Dark status
8-13
8-13
8-13
8-13
8-13
8-13
Material
Various
Glass
Stainless steel
Steel
Zinc
Stainless steel
UV/IR
DIN 16
DIN 13
DIN 16
DIN 13
DIN 13
DIN 16
Meet standard
ANSIZ87
ANSIZ87
ANSIZ87
ANSIZ87
ANSIZ87
ANSIZ87
Source of power
Battery
Battery
Battery​
Battery​
Battery
Battery
Prime Status
-
-
-
-
Product Image
CoolBelt Welding Helmet Cooling System
Viewing Area
3.93 x 2.36
Response time
1/10000s
Optical class
1-1-1-1
Light status
4-9
Dark status
8-13
Material
Various
UV/IR
DIN 16
Meet standard
ANSIZ87
Source of power
Battery
Prime Status
-
Available
Top Pick
Product Image
3M Adflo Powered Air Purifying Respirator HE System with 3M Speedglas Welding Helmet
Viewing Area
2.8” x 4.2”
Response time
1/25000S
Optical class
1-1-1-2
Light status
5-8
Dark status
8-13
Material
Glass
UV/IR
DIN 13
Meet standard
ANSIZ87
Source of power
Battery
Prime Status
Available
Product Image
PAPR T94i-R
Product Name
Viewing Area
9 sq. in. (58 sq. cm)
Response time
1/20000s
Optical class
1-1-1-2
Light status
5-8
Dark status
8-13
Material
Stainless steel
UV/IR
DIN 16
Meet standard
ANSIZ87
Source of power
Battery​
Prime Status
-
Available
Product Image
Optrel Crystal 2.0 e3000 PAPR System, 4550.105
Viewing Area
4”W X 2”H
Response time
1/20000s
Optical class
1-1-1-1
Light status
5-9
Dark status
8-13
Material
Steel
UV/IR
DIN 13
Meet standard
ANSIZ87
Source of power
Battery​
Prime Status
-
Available
Product Image
Jackson Safety Lightweight, Belt-Mounted Airmax Elite PAPR System with BH3 ADF...
Viewing Area
3.94” X3.27”
Response time
1/25000S
Optical class
1-1-1-2
Light status
3-9/9-13
Dark status
8-13
Material
Zinc
UV/IR
DIN 13
Meet standard
ANSIZ87
Source of power
Battery
Prime Status
-
Available
Product Image
Honeywell North 7600 Series Niosh-Approved Full Facepiece Silicone Respirator With...
Viewing Area
4.33” X 3.54”
Response time
1/10000S
Optical class
1-1-1-2
Light status
4-5/9-13
Dark status
8-13
Material
Stainless steel
UV/IR
DIN 16
Meet standard
ANSIZ87
Source of power
Battery
Prime Status
Available

01. CoolBelt Welding Helmet cooling system

Salient Feature

  • Viewing Area: 3.93 x 2.36
  • Response time: 1/10000s
  • Optical class: 1-1-1-1
  • Light status: 4-9
  • Dark status: 8-13
  • Material: Various
  • UV/IR: DIN 16
  • Meet standard: ANSIZ87
  • Source of power: Battery

CoolBelt welding Helmet is one the best welding respirator with the perfect accessory for auto-darkening welding activities that use lightweight hose and fun in pumping cold air into the helmet. The hose and fun clip protects the belt, thus providing significant relief to welders. Furthermore, the model consists of an air movement fan that enhances the cooling effect. The headgear does not purify the outer part of the air surface; thus, the safe condition is crucial for welding to take place.

Pros

  • It helps in cooling the air under the welding helmet up to 170 Fahrenheit.
  • It has a speed fan that enables control of temperature in welding auto welding.
  • The model has an airflow movement that helps in reducing fog.
  • It provides comfort through lightweight design.
  • The presence of a rechargeable lithium battery enables in providing a long-lasting and cooling solution.
  • The model is compatible with performance, digital elite, pro-hobby, and Titanium series.

Cons

  • The fan does not purify or filter the air from outside.

02. 3M Adflo Powered Air Purifying Respirator HE System with 3M speed glass Welding Helmet

Salient Feature

  • Viewing Area: 2.8” x 4.2”
  • Response time: 1/25000S
  • Optical class: 1-1-1-2
  • Light status: 5-8
  • Dark status: 8-13
  • Material: Glass
  • UV/IR: DIN 13
  • Meet standard: ANSIZ87
  • Source of power: Battery

The model has a respiratory protection system consisting of a High Efficiency for welders. Additionally, it has a lightweight, compact design with 3MTM speed gas and 9100 air welding Helmet with a suspension that is adjustable.

The combination of 3M Adflo air respirator and 3M speed glass helmet air auto-darkening provides the welder with compact and lightweight protection with the quality optic filter at once. The model has an audible and visual alarm that signals when the battery is low and low airflow. Lastly, for additional protection against OV/SD/CL/HC vapours, a high and efficient filter is “stacked” into the 3M optional cartridge.

Features of Welding Helmet 9100 air

  • Has 3MTM speedglasTM Auto Darkening filter 9100 air measuring 2.8 by 4.2
  • Used with all sticks, TIG, and MIG in the welding process.
  • Consists of a side windows shade and five side filters that increase peripheral vision.
  • The model contains selectable shade 5,8,13 and shade three light state, tack modes, and grinding.
  • It has five positions and sensitivity control.
  • Consists of an adjustable delay recovery.
  • It has a whole storage bag, starter kit, and a welding cap.

Pros

  • The battery can be used for a longer time of about 7-9 hours.
  • The model has a lightweight welding shield used in tight spaces.
  • The welding process consists of a variety of dark shades
  • It has a comfort mode that helps in enhancing eye strain
  • The model has a longer switching time.

Cons

  • It takes a longer time in setting the dark to light when opening.

03. PAPR T94i-R

Salient Feature

  • Viewing Area: 9 sq. in. (58 sq. cm)
  • Response time: 1/20000s
  • Optical class: 1-1-1-2
  • Light status: 5-8
  • Dark status: 8-13
  • Material: Stainless steel
  • UV/IR: DIN 16
  • Meet standard: ANSIZ87
  • Source of power: Battery

PAPRT94i-R system consists of a belt-mounted mask size with a universal battery of lithium-ion. The full suspension has a belt shoulder straps with a polycarbonate material such as a T94i welding helmet, compact blower unit (2) HEPA filters, Pre-filter spark breathing guard tube, and Padded belt shoulder straps (2). Lithium-ion batteries have a charger flowmeter bag with HEPA Headgear and welding Helmet use together with T94i Helmets.

Pros

  • It has an integrated shoulder strap, which helps in reducing fatigue by distributing the weight of the system to lower back pain.
  • The presence of dual air speeds enables users to adjust the volume of air, maximizing comfort in work conditions.
  • It helps in notifying users noisy since it is audible.
  • The lightweight lithium-ion helps help in sustaining a long battery life to 8 hours.
  • The quick-release of belt design enables in allowing a seamless system on and off.

Cons

  • The battery charger works off only for 115V.

04. Optrel crystal 2.0 e3000 PAPR System, 4550.105

Salient Feature

  • Viewing Area: 4”W X 2”H
  • Response time: 1/20000s
  • Optical class: 1-1-1-1
  • Light status: 5-9
  • Dark status: 8-13
  • Material: Steel
  • UV/IR: DIN 13
  • Meet standard: ANSIZ87
  • Source of power: Battery

The model consists of a rigid structure and helmets that help in offering optimal eye protection to the users. Additionally, it has a lightweight construction that measures 0.16 ounces allowing for better working conditions. The product comes with an air cooling valve that enables the welder to adjust the air temperature within the helmet. It helps in offering great guidelines during the process hence providing satisfactory to the welders, making them enjoy the work.

Pros

  • It has a lightweight design.
  • The model has a high level of protection.
  • Consists of a modern structure.
  • It contains an auto-darkening filter.

Cons

  • The initial and maintenance cost of the model is expensive.
  • The model applies to professionals only.

05. Jackson Safety Airmax Elite PAPR with BH3 Air Head Top (40839)

Salient Feature

  • Viewing Area: 3.94” X3.27”
  • Response time: 1/25000S
  • Optical class: 1-1-1-2
  • Light status: 3-9/9-13
  • Dark status: 8-13
  • Material: Zinc
  • UV/IR: DIN 13
  • Meet standard: ANSIZ87
  • Source of power: Battery

Jackson, a safety Airmax model, offers excellent and ultimate safety to the welders. The protection can cover the entire shoulder, thus making it suitable for various uses such as cutting and grinding applications. Additionally, depending on the operational level, the model visibility and clarity is adjustable to cover the viewing area.

Furthermore, the helmet is capable of supplying power continuously for 8 hours, making it more efficient from other models. The package also has a smart charger that shows if the battery fully charged or not, thus avoiding overcharging. The model helps in preventing the additional extra expense of replacing the relatively expensive battery.

Pros

  • The model has three layers of auto-darkening filter.
  • It has a lightweight design.
  • The package comes with a smart charger.
  • Has approval from NIOSH, thus ensuring the production of quality products.
  • The PAPR consists of an airflow indicator.

Cons

  • The model is expensive, especially replacing the battery.
  • It is too responsive.

06. Honeywell north 7600 series Niosh-Approved Full-Facepiece silicone Respirator with Welding Adaptor

Salient Feature

  • Viewing Area: 4.33” X 3.54”
  • Response time: 1/10000S
  • Optical class: 1-1-1-2
  • Light status: 4-5/9-13
  • Dark status: 8-13
  • Material: Stainless steel
  • UV/IR: DIN 16
  • Meet standard: ANSIZ87
  • Source of power: Battery

Honeywell northern series is another type of welding respirator. The package has a double flange sealing from silicone medical grade to enhance optimum facepiece for sealing. Additionally, the model has a field vision, chin support, and a strap to converting to PAPR. Moreover, it has a polycarbonate coat that provides more than 200degrees field of view, thus protecting the eyes from irritation of gases and other flying particles. The model has approval from NIOSH.

Pros

  • The model has dual flange silicone that gives facepiece great fitting features that enhances the workability of the product.
  • It helps in ensuring optimal comfort and performance by providing an eye and face protection.
  • Consists of filters and cartridges sold separately.

Cons

  • The model cannot withstand fitting over the glass.

Why do we need to use a welding respirator?

When welding, welders encounter several health-threatening hazards, that is why using a high-quality welding glass or helmet is always advised to protect the eyes. But what about protecting the respiratory system? Having a helmet with a respirator is of utmost importance because the different materials used in welding emit gases which can be fatal when inhaled. Some of the welding materials that that are dangerous to the respiratory system include: coatings, base metals, shielding gases and many other gases emitted during welding.

Most welding fumes have zinc and hexavalent chromium which greatly affect the respiratory system hence a welding respirator is paramount for a welder.

Welding helmet with respirator-What is the benefit?

During welding operations, the welder is prone to many risks. Therefore, the only way for a welder protecting himself from these risks is to acquire a helmet with a respirator.

Protect the welder from dangerous fumes

Depending on the materials being utilized, many hazardous fumes are produced during the welding process. Some of the generated fumes can damage the respiratory system because the welder is not cautious about them since the welder is determined to produce a quality finish. Consequently, the welder will inhale the fumes unconsciously not being aware of the dangers these gases have. Therefore, having a mask with a respirator will keep the welder protected from these dangerous gases.

Away from what OSHA or manufactures could advise about PLEs, it is of equal importance for the welders to agree that some other dangerous fumes may not be listed in the safety statement.

A welder cannot fully be aware of the toxic substances emitted during welding operations.

Provide Clean Air

Once a welding helmet with a respirator is correctly assembled and installed, it will fully protect the welder from particles and toxic fumes emitted during welding. The major reason for a helmet with a respirator is to purify and provide clean air to the welder. These are some of the benefits of having a helmet with a respirator.

Auto-darkening welding helmet with respirator-Is it really worth?

Properly fitted and sized auto-darkening helmet with respirator are worth to invest in. Depending on the welding material being welded, these respirators protect the welder from toxic fumes, clean and purify air being inhaled by the welder.

How to Choose the best respirator welding helmet?-Buyer guide

When purchasing the best respirator helmet you need to take your safety more serious. Keep the following buying tips into consideration if at all you want the best respirator helmet for your daily welding operations.

  • Take the welding environment into consideration.

When selecting a respirator helmet it best that you consider the environment you work in. If for instance, in your place of work you encounter heavy fumes, consider purchasing a powered air-purifying respirator helmet. On the other hand, if you occasionally weld and maybe you don’t weld for long periods then consider buying a disposable respirator because the filters can be replaced from time to time.

  • Think about your comfort.

When these respirators are put on for prolonged periods you may feel uncomfortable. Moving and breathing comfortably is important more so when the workload is high and wearing a respirator can be a burden. If this is the case then going for a respirator with an adjustable comfort is best. Find a respirator with an easily adjusted set up so that you have a smooth welding experience.

  • Check its ability to filter out fumes.

Find out the type of filtration system the respirators uses and if it can efficiently purify the air you inhale. Furthermore, be certain that the filtration system can eliminate all the harmful particles and fumes present in the air that you breathe in. This is necessary because some of these fumes when inhaled they can be hazardous.

  • It should be durable enough to last for a long time.

If you are involved in welding daily, then you should go for a respirator that can serve you for some time. Choose a respirator made from materials that can last. On the contrary, if you do welding occasionally it is good to go for a cheaper one.

Your safety should come first so make sure you keep the above considerations in mind whenever you want to purchase the best respirator welding helmet.

  • Final verdict

Your health is at stake without the proper installation of a ventilation system at your workplace. This is the reason why the best respirator welding helmet is of great importance to keep you protected during welding operations. In an instancethe quality of air may be contaminated, the best respirator welding helmet can be counted. There are a variety of these helmets in the market which offer maximum and reliable protection against the various toxic fumes and particles produced during the welding process. Some of these fumes when they get to the respiratory system they can pose health risks which can be fatal if not properly controlled.

Conclusion

Many welding tasks have many health risks, among them is the harmful fumes and particles in the air that a welder breathes in. In such instances the best respirator welding helmet is of great importance.

FAQ's


  • What is the best welding respirator?

There are many welding respirators in the market but some of the best respirators include 3M Professional Respirator this is best overall respirator and 3M Full Facepiece Reusable Respirator (best full face respirator)

  • What is the best welding helmet?

If at all you want to have smooth welding experience, then you should consider buying Antra AH6-260-0000 Solar Power Auto Darkening Welding Helmet

  • Should you wear a respirator when welding?

Welding materials have many alloys like zinc, magnesium, brass and filler materials. Breathing in fumes produced by these alloys while not wearing a respirator can be dangerous to the respiratory system. That is why wearing a welding helmet with a respirator is of great importance.

  • Is welding smoke bad for you?

According to OSHA fumes produced during welding can lead to fatal health problems when inhaled. Short term exposure can lead to throat complications, nausea and even dizziness, while long term exposure can result in cancer or kidney damage.

  • Is it safe to weld indoors?

When it comes to indoor installations welding indoors can be the best way to handle these projects. TIG welding is the most ideal method to use indoors because it does not produce many sparks and spatter as compared to MIG and stick welding methods which produce tons of sparks. TIG is recommended for indoor welding but it is not completely safe.

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