Best MIG Welder for Auto Body Repair-2020

Welding is not an easy job as it seems and therefore, welders look for the best machine they can have. The results of welding are different depending upon the installation method being used. So if you are a MIG welder then we have the best MIG welder for auto body repair for you.

The best MIG welder selected by our team is the “Weldpro 200 Amp MIG Welder”. This welder provides you the ability to weld ¼ inches of steel sheets. Furthermore, with the use of this welder, you can weld a number of different metals. In addition to the MIG, TIG and arc stick is also available to give you a versatile use and wide applicability.

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Product Image:
Hobart 500559 Handler 140 MIG Welder 115V
LOTOS MIG140 140 Amp MIG Wire Welder, Flux Core & Aluminum Gas Shielded Welding with...
SUNCOO 130 MIG Welder Flux Core Wire Automatic Feed Gasless Little Welder Portable...
Lincoln Electric K2185-1 Handy MIG Welder
Top Pick
2020 Weldpro 200 Amp Inverter Multi Process Welder with Dual Voltage 220V/110V...
Weld Thickness Range:
¼ inches of mild steel
3/16 inches steel , 1/18 inches aluminum
1/8 inches of mild steel
1/8 inches mild steel
¼ inches
Weldable Materials:
Cast iron, aluminum, Brass, copper, titanium, magnesium alloys
Mild steel, aluminum, cast iron, copper, brass and magnesium alloys
Mild steel, aluminum, cast iron, copper, brass and magnesium alloys
Mild steel, aluminum, cast iron, copper and magnesium alloys
Mild steel, aluminum, cast iron, copper and other metals
Input Voltage:
110 – 120 V
110 – 120 V
110 V
115 V
110 V
Rated Output:
90 Amps
140 Amps
105 Amps
70 Amps
 200 Amps
Amperage Range:
25 - 140
 N/A
N/A 
35 – 88
N/A 
Processes Recommended/ Multi Use:
MIG welding
MIG welding
MIG welding
MIG welding
MIG, TIG, Arc stick
Duty cycle/ Performance Description:
20%
20%
 15 %
20%
30%
MIG welding wire diameter:
0.035 inches
0.025 – 0.030 inches
0.025 – 0.030 inches
0.035 inches
0.023, 0.030, 0.035 inches
Wire Feed Speed:
40 – 700 IPM
50 – 740 IPM
N/A
Adjustable
Adjustable
Built in-IGBT:
N/A
N/A
N/A
N/A
Yes
Product Dimensions:
19 × 11 × 13 inches
16 × 14.5 × 9.6 inches
13.4 × 7.2 × 11.4 inches 
18 × 10.3 × 16.8 inches
17.72 × 8.66 × 14.96 inches
Weight:
64.8 lbs
54 lbs
37 lbs
26 lbs
30.4 lbs
Prime Status:
-
-
Product Image:
Hobart 500559 Handler 140 MIG Welder 115V
Weld Thickness Range:
¼ inches of mild steel
Weldable Materials:
Cast iron, aluminum, Brass, copper, titanium, magnesium alloys
Input Voltage:
110 – 120 V
Rated Output:
90 Amps
Amperage Range:
25 - 140
Processes Recommended/ Multi Use:
MIG welding
Duty cycle/ Performance Description:
20%
MIG welding wire diameter:
0.035 inches
Wire Feed Speed:
40 – 700 IPM
Built in-IGBT:
N/A
Product Dimensions:
19 × 11 × 13 inches
Weight:
64.8 lbs
Prime Status:
Available:
Product Image:
LOTOS MIG140 140 Amp MIG Wire Welder, Flux Core & Aluminum Gas Shielded Welding with...
Weld Thickness Range:
3/16 inches steel , 1/18 inches aluminum
Weldable Materials:
Mild steel, aluminum, cast iron, copper, brass and magnesium alloys
Input Voltage:
110 – 120 V
Rated Output:
140 Amps
Amperage Range:
 N/A
Processes Recommended/ Multi Use:
MIG welding
Duty cycle/ Performance Description:
20%
MIG welding wire diameter:
0.025 – 0.030 inches
Wire Feed Speed:
50 – 740 IPM
Built in-IGBT:
N/A
Product Dimensions:
16 × 14.5 × 9.6 inches
Weight:
54 lbs
Prime Status:
Available:
Product Image:
SUNCOO 130 MIG Welder Flux Core Wire Automatic Feed Gasless Little Welder Portable...
Weld Thickness Range:
1/8 inches of mild steel
Weldable Materials:
Mild steel, aluminum, cast iron, copper, brass and magnesium alloys
Input Voltage:
110 V
Rated Output:
105 Amps
Amperage Range:
N/A 
Processes Recommended/ Multi Use:
MIG welding
Duty cycle/ Performance Description:
 15 %
MIG welding wire diameter:
0.025 – 0.030 inches
Wire Feed Speed:
N/A
Built in-IGBT:
N/A
Product Dimensions:
13.4 × 7.2 × 11.4 inches 
Weight:
37 lbs
Prime Status:
-
Available:
Product Image:
Lincoln Electric K2185-1 Handy MIG Welder
Weld Thickness Range:
1/8 inches mild steel
Weldable Materials:
Mild steel, aluminum, cast iron, copper and magnesium alloys
Input Voltage:
115 V
Rated Output:
70 Amps
Amperage Range:
35 – 88
Processes Recommended/ Multi Use:
MIG welding
Duty cycle/ Performance Description:
20%
MIG welding wire diameter:
0.035 inches
Wire Feed Speed:
Adjustable
Built in-IGBT:
N/A
Product Dimensions:
18 × 10.3 × 16.8 inches
Weight:
26 lbs
Prime Status:
-
Available:
Top Pick
Product Image:
2020 Weldpro 200 Amp Inverter Multi Process Welder with Dual Voltage 220V/110V...
Weld Thickness Range:
¼ inches
Weldable Materials:
Mild steel, aluminum, cast iron, copper and other metals
Input Voltage:
110 V
Rated Output:
 200 Amps
Amperage Range:
N/A 
Processes Recommended/ Multi Use:
MIG, TIG, Arc stick
Duty cycle/ Performance Description:
30%
MIG welding wire diameter:
0.023, 0.030, 0.035 inches
Wire Feed Speed:
Adjustable
Built in-IGBT:
Yes
Product Dimensions:
17.72 × 8.66 × 14.96 inches
Weight:
30.4 lbs
Prime Status:
Available:

01. Hobart 500559 Handler 140 MIG Welder 115V

Salient Feature

  • Weld Thickness Range: ¼ inches of mild steel
  • Weldable Materials: Cast iron, aluminum, Brass, copper, titanium, magnesium alloys
  • Input Voltage: 110 – 120 V 
  • Rated Output: 90 Amps
  • Amperage Range: 25 - 140
  • Processes Recommended/ Multi Use: MIG welding
  • Duty cycle/ Performance Description: 20%
  • MIG welding wire diameter: 0.035 inches
  • Wire Feed Speed: 40 – 700 IPM
  • Built in-IGBT: N/A
  • Product Dimensions: 19 × 11 × 13 inches
  • Weight: 64.8 lbs

This MIG Welder is best for the people who have outdoor work. The welding machine is having a compact and portable design and you can carry it anywhere. The lightweight feature is this machine further adds to its portability and easy transportation.

Material handling:

There are a number of different metals that can be handled with the use of this MIG welder. You will be able to weld brass, cast iron, titanium, copper, magnesium alloys and also the flux cored aluminum.

This vast number of metal handling will ease your work. Furthermore, you will be able to use this single welder for all of your work.

Voltage control:

This welder machine will give you the 5 position selection option for the voltage control. You can easily adjust to your desired voltage depending upon your work. Voltage has an impact on the final finishing and therefore, this control will allow you to have a smooth and stable arc for every welding thickness.

Easy operating:

The operating of this welding machine is also quite easy and simple. The voltage required to run this machine is 115 V, which is a standard household voltage. Therefore, you do not have to worry about getting a separate high or low voltage system just for the sake of a welding machine.

Durability:

This welding machine will be extremely durable because of the use of best quality materials. The work clamp used for this machine is heavy duty. Moreover, the drive system is also made up of industrial cast aluminum. So, you can rest assure with the quality of the machine and its working.

Pros

  • Industrial quality material is used
  • Welding machine is durable
  • Can easily operate at household voltage
  • Lightweight and portable

Cons

  • The wire length is a bit short

02. LOTOS MIG140 140 Amp MIG Wire Welder

Salient Feature

  • Weld Thickness Range: 3/16 inches steel , 1/18 inches aluminum
  • Weldable Materials: Mild steel, aluminum, cast iron, copper, brass and magnesium alloys
  • Input Voltage: 110 – 120 V
  • Rated Output: 140 Amps
  • Amperage Range: N/A
  • Processes Recommended/ Multi Use: MIG welding
  • Duty cycle/ Performance Description: 20%
  • MIG welding wire diameter: 0.025 – 0.030 inches
  • Wire Feed Speed: 50 – 740 IPM
  • Built in-IGBT: N/A
  • Product Dimensions: 16 × 14.5 × 9.6 inches
  • Weight: 54 lbs

This MIG wire welding machine is extremely durable and provides you easy handling. In addition, you will also be able to get the highly portable welding machine in a very limited budget.

Extremely reliable:

This MIG welding machine is extremely reliable because of the use of best quality of aluminum wire in the feeder. Moreover, the transformer technology used for this welding machine is rather simple and easy. Furthermore, it allows the working of your welder at the standard household voltage.

Switch adjustment:

To further enhance your use experience, LOTOS has provided a 2T/ 4T switch. Both semi-auto and manual switches are provided to you. This switch allows you to weld freely for long time period and without finger pressing.

Digital display:

This welding machine provides you with the two digital displayers. These displayers allow you to have a view of the wire speed, so that you can make precise adjustments. Furthermore, it also reduces the chance of crushing and tangling of the wire.

Lightweight:

This MIG welder weighs only 54 pounds and that makes it extremely lightweight. Furthermore, this increases its portability and easy handling. You can take this welder at your working space, where you want to do the job.

Pros

  • Provides you extra control over the functions
  • Digital display to ease you work
  • Lightweight increases its portability
  • The use of best quality material will make it durable
  • Work best at standard household voltage

Cons

  • Shielding gas is needed for welding a solid wire

03. SUNCOO 130 MIG Welder, Black

Salient Feature

  • Weld Thickness Range: 1/8 inches of mild steel
  • Weldable Materials: Mild steel, aluminum, cast iron, copper, brass and magnesium alloys
  • Input Voltage: 110 V
  • Rated Output: 105 Amps
  • Amperage Range: N/A 
  • Processes Recommended/ Multi Use: MIG welding
  • Duty cycle/ Performance Description: 15 %
  • MIG welding wire diameter: 0.025 – 0.030 inches
  • Wire Feed Speed: N/A
  • Built in-IGBT: N/A
  • Product Dimensions: 13.4 × 7.2 × 11.4 inches 
  • Weight: 37 lbs

This amazingly designed MIG welding machine comes in black color. Moreover, a handle is adjusted at the top so that you can easily carry the welder along with you. This increases the portability of the welding machine.

Gasless welder:

An amazing feature of this welding machine is that it is gasless. A cored wire is used in this welding machine that automatically releases a metal-inert gas that improves the welding process. Furthermore, it also prevents the damage to the welded parts that occur because of oxidation.

Heat management:

Welding process involves large amount of heat production. This may result in damaging the machine’s interior part. Therefore, a proper heat dissipation system must be used in welding machine, which is the case with this one also. For better heat dissipation, two air vets are used on the machine.

Professional control:

For the professional working, you need a control over a lot of things. Therefore, this welding machine provides you with a variable speed control through the four buttons. Furthermore, a rotary knob is also provided for your ease and control over the speed.

Ground cord:

A solid ground cord is also provided for the safety of the worker. In addition, it will prevent any sort of leakage while welding and will protect you from any possible damage. For leakage prevention, a quick current loop is formed, which ensure that the process runs smoothly.

Pros

  • Highly inexpensive
  • A gasless welding experience
  • Two air vents for proper heat dissipation
  • Ground cord for leakage prevention

Cons

  • Lacks proper manual control

04. Lincoln Electric K2185-1 Handy MIG Welder

Salient Feature

  • Weld Thickness Range: 1/8 inches mild steel 
  • Weldable Materials: Mild steel, aluminum, cast iron, copper and magnesium alloys
  • Input Voltage: 115 V
  • Rated Output: 70 Amps
  • Amperage Range: 35 – 88 
  • Processes Recommended/ Multi Use: MIG welding 
  • Duty cycle/ Performance Description: 20%
  • MIG welding wire diameter: 0.035 inches
  • Wire Feed Speed: Adjustable 
  • Built in-IGBT: N/A
  • Product Dimensions: 18 × 10.3 × 16.8 inches
  • Weight: 26 lbs

This electric MIG welding machine by Lincoln will enhance your welding experience. It will provide you with the ease to weld a number of different metals. Moreover, with the available tools, you will be able to easily do your work.

Compact construction:

A good welding machine should be highly mobile, so that you can carry it along with you. If you have a lot of outdoor work then this machine will be best for you. It has a compact design that makes it extremely portable. Moreover, to further enhance its portability, this welding machine is kept lightweight.

Easy startup:

Initial startup of this MIG welding machine is very simple and easy. You just have to open up the box and start working because every single needed tool is provided to you. Necessary parts include gas nozzle, hand shield, gun and cable and the gas nozzle and regulator.

Detailed work:

This welding machine provides you with the ease of handling every minor detail of the work. This is especially made to work on the small joints and parts. Therefore, you can focus on the small cabinet joints and welding of every minute part that you want. Contrarily, this is not possible with the large ones.

Manual adjustments:

Manual adjustments are especially useful when you are working with the different materials. Every material and welding point need different settings. Therefore, this welding machine provides you with the adjustable wire speed, so that you can work freely.

Pros

  • Best for minor details
  • Lightweight design
  • Highly portable construction
  • You can manually adjust setting

Cons

  • Not best for welding of large parts

05. Weldpro 200 Amp Inverter MIG Welder Machine

Salient Feature

  • Weld Thickness Range: ¼ inches
  • Weldable Materials: Mild steel, aluminum, cast iron, copper and other metals
  • Input Voltage: 110 V
  • Rated Output: 200 Amps
  • Amperage Range: N/A 
  • Processes Recommended/ Multi Use: MIG, TIG, Arc stick
  • Duty cycle/ Performance Description: 30%
  • MIG welding wire diameter: 0.023, 0.030, 0.035 inches
  • Wire Feed Speed: Adjustable 
  • Built in-IGBT: Yes
  • Product Dimensions: 17.72 × 8.66 × 14.96 inches
  • Weight: 30.4 lbs

Weldpro provide you with the 3 in 1 feature for multi-tasking. You will have the TIG, MIG and arc stick, so that you do not need different welding machines for different functions.

Optional spool gun:

This model 200 of the Weldpro welding machine is equipped with three different installation types. You can use TIG, MIG or arc stick according to the work you are doing with the use of optional spool gun.

Lightweight:

This Weldpro welding machine weighs only 30.4 lbs. therefore, its handling is quite easy. You can easily carry it around to your workplace. Even if you have work at remote areas, this machine will become handy.

Digital display:

For providing you the ease of work and precise adjustments, this welding machine is equipped with the dual digital display. Not only will the digital display help you with the setting of wire speed and amperage but also with the protection of the machine from overload.

Inductance settings:

The inductance settings will also allow you to control the various functions of the welding machine. You can make adjustments to the wire speed and also in the amperage range for efficient working.

Pros

  • Enables the inductance settings
  • Extremely lightweight
  • Comes with an optional spool gun
  • Dual digital display for your ease
  • Highly portable
  • 3 in 1 feature

Cons

  • You will need AC for using TIG

How to MIG weld car panels?

A MIG welding is best to be used for varying sheet thickness and that makes it best among the stick and TIG welding. Moreover, you can use it anywhere like joining the car panels together. For MIG welding car panels you have to follow these basic steps:

First of all, you have to adjust the wire speed according to the provided instructions in the manual book.

If the wire speed is too high, you will not get the best results and pieces of wire will be released from the welding process.

Now start working on making the car panel sheet according to the need of the main panel and shape it accordingly.

Afterwards, line up the two pieces that you want to weld and do the stitch welding in spots along the line.

Now if the two sheets does not align up straight, then you can use aluminized panels and drill hole in the main sheet to weld them together. .

You will have to weld the aluminized panels with the first part and then place the second sheet on them and weld it.

How to set up MIG welder for sheet metal?

The step by step guide for setting up a MIG welder for metal sheets is here for your help:There are two things that must be adjusted before you start welding with a MIG welder. These are voltage and wire speed. Adjust them according to the needed values.

If you are not sure about the speed and voltage then start from the minimum speed of 30.

You have to take a sample of the sheet that you want to work on. Afterwards start welding on the sample sheet.

If the results are not right, tone up the speed to a higher level and see the results.

Most importantly, pay attention to the sound of welding, if you hear a popping sound then stop the work, it might affect your nozzle.

The material should not go up in the gun and the results must be accurate.

How to pick the Best MIG welder for auto body repair?

Selecting a machine that fits all of your needs is not impossible but rather difficult. Therefore, you must know some basic factors that should be included in the MIG welding machine that you get for yourself.

Duty cycle:

Duty cycle has a significant importance in the performance of a good MIG welding machine. Higher duty cycles are important for long hours of welding work. Therefore, if your work is on automobile parts or small projects then you should go for shorter duty cycles.

Flux-cored arc welding (FCAW):

The use of flux cored arc welding is more in construction practices. Therefore, this is best to be used for steel and stainless steel welding. This FCAW has amazing speed and provides you with the deep penetrating welds. Moreover, the cost is not that much. You can easily do your job of thick welds.

Adjustability:

Manual adjustments are often needed in welding work, because the materials to e welded vary in size and thickness. Therefore, you must look for a MIG welding machine that provides you the ease of making adjustments according to your needs.

Conclusion

We have provided you with a list of “best MIG welder for auto body repair”. You can have a view of the list of top 5 products that we have selected.

For providing you with the most accurate knowledge about the things related to MIG welder, we also have answered some of the frequently asked questions. There are some other questions that will help you with the handling of MIG welder. So, make the best use of this available information.

FAQ's

What MIG welder is best for auto body?

The MIG welder with moderate wire speed and amperage value will be best for the auto body. Furthermore, the list of the above-mentioned MIG welding machines will help you in selection of your own welder.

What kind of welder do I need for auto body work?

A MIG welder that allows you to focus on the minor joints. Furthermore, the welding machine that is lightweight and highly portable

What is the best way to weld auto body panels?

The best way to weld body panels of automobiles is through stitch welding. You have to align the two panels together and then simply weld them.

What size MIG wire for car panels?

A MIG wire ranging from 0.025 to 0.035 is best suitable to be used for most of the welding jobs. But if you have to work extensively, you might go for a different and higher range.

What is the best welder for car repairs?

The best welder for car repairing is the one that is used for auto bodywork. Therefore, the above-mentioned list will help you with the selection of a welding machine that is best for you.

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