Best 110V MIG Welder Reviews & Buying Guide 2020

The decision to find a substitute for your welding services is progress worth congratulating. Luckily, technology offers a variety of brands to serve your purpose. Such is the MIG welder, a unique choice. It is essential among other factors to identify the best 110V MIG welder.

However, the presence of multiple brands does not necessarily imply that all of them offer the best service. That said, you still need to purchase the best from the many, which could be fake. The Hobart 500559 handler 110V MIG welder stands out as the best. It is suitable for steel, aluminum, and stainless alloys. Besides portability, it also does not need an additional setup to operate.

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The Test Winner After 28 Hours Of Research:

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Product Image
Top Pick
Hobart 500559 Handler 140 MIG Welder 115V
LOTOS MIG140 140 Amp MIG Wire Welder, Flux Core & Aluminum Gas Shielded Welding with...
2020 Weldpro 200 Amp Inverter Multi Process Welder with Dual Voltage 220V/110V...
Super Deal PRO Commercial MIG 130 AC Flux Core Wire Automatic Feed Welder Welding...
MTS-205 205 Amp MIG/TIG-Torch/Stick Arc Combo Welder, Weld Aluminum(MIG) 110/230V...
Input Voltage
110V
110V- 120V
230V
110V
115V
Rated Output
130A
140A
200A
37A
205A
Amperage Range
25A -140A
140A
40A -200A
35 – 60 A
10A – 205A
Processes Recommended/Multi Uses
Stick and MIG welding.
DC and TIG welding, and Stick welding
TIG and MIG welding
MIG and, Flux core welding
MIG, TIG, Torch stick arc
Weld Thickness Range
¼ to 3/8 inch
3/8 inch to 1 inch
¼ to 3/8
¼ to ¾ inch
½ to 3/8 inch
Weldable Materials
Iron, aluminum, copper, brass, titanium, and magnesium alloys.
stainless steel, mild steel, aluminum, and other metal materials
carbon steel, stainless steel, copper, among other metals
Stainless steel
aluminum, alloy, mild steel, weld steel, stainless steel, copper, and cast iron.
Duty cycle/Performance Description
20%
40%
30%
35%
60%
MIG welding wire diameter
0.30 – 0.35 mm
0.6 – 0.8 mm
0.23 – 0.35 mm
0.23 – 0.35 mm
0.6 – 1.00 mm
Wire Feed Speed
10 - 100
½
Available
Available
N/A
Built in-IGBT[Y/N]
Built-in
Built-in
Built-in
Built-in
Built-in
Product Dimensions
19 x 11 x 13 inches
16 x 14.5 x 9.6 inches
17.72 x 8.66 x 14.96 inches
20.2 x 15 x 12.5 inches
18 x 9 x 14 inches
Weight
64.8 pounds
54 pounds
30.4 pounds
38.1 pounds
25 pounds
What’s Include
MIG welding gun, primary cable input, cable hangers, regulator, work cable with clamp, and gas hose
MIG torch, ground clamp cable, argon regulator, gas hose, contact tips, and welding mask and wire
MIG torch, TIG torch, electrode holder, quick connecto connector, earth clamp, gas hose, and power adapter.
Cooling fan, thermal overload protection
MIG gun and cable assembly, TIG torch, power plug adapter, air hose, aluminum wire, and electrode holder
Prime Status
-
-
Top Pick
Product Image
Hobart 500559 Handler 140 MIG Welder 115V
Input Voltage
110V
Rated Output
130A
Amperage Range
25A -140A
Processes Recommended/Multi Uses
Stick and MIG welding.
Weld Thickness Range
¼ to 3/8 inch
Weldable Materials
Iron, aluminum, copper, brass, titanium, and magnesium alloys.
Duty cycle/Performance Description
20%
MIG welding wire diameter
0.30 – 0.35 mm
Wire Feed Speed
10 - 100
Built in-IGBT[Y/N]
Built-in
Product Dimensions
19 x 11 x 13 inches
Weight
64.8 pounds
What’s Include
MIG welding gun, primary cable input, cable hangers, regulator, work cable with clamp, and gas hose
Prime Status
Available
Product Image
LOTOS MIG140 140 Amp MIG Wire Welder, Flux Core & Aluminum Gas Shielded Welding with...
Input Voltage
110V- 120V
Rated Output
140A
Amperage Range
140A
Processes Recommended/Multi Uses
DC and TIG welding, and Stick welding
Weld Thickness Range
3/8 inch to 1 inch
Weldable Materials
stainless steel, mild steel, aluminum, and other metal materials
Duty cycle/Performance Description
40%
MIG welding wire diameter
0.6 – 0.8 mm
Wire Feed Speed
½
Built in-IGBT[Y/N]
Built-in
Product Dimensions
16 x 14.5 x 9.6 inches
Weight
54 pounds
What’s Include
MIG torch, ground clamp cable, argon regulator, gas hose, contact tips, and welding mask and wire
Prime Status
Available
Product Image
2020 Weldpro 200 Amp Inverter Multi Process Welder with Dual Voltage 220V/110V...
Input Voltage
230V
Rated Output
200A
Amperage Range
40A -200A
Processes Recommended/Multi Uses
TIG and MIG welding
Weld Thickness Range
¼ to 3/8
Weldable Materials
carbon steel, stainless steel, copper, among other metals
Duty cycle/Performance Description
30%
MIG welding wire diameter
0.23 – 0.35 mm
Wire Feed Speed
Available
Built in-IGBT[Y/N]
Built-in
Product Dimensions
17.72 x 8.66 x 14.96 inches
Weight
30.4 pounds
What’s Include
MIG torch, TIG torch, electrode holder, quick connecto connector, earth clamp, gas hose, and power adapter.
Prime Status
Available
Product Image
Super Deal PRO Commercial MIG 130 AC Flux Core Wire Automatic Feed Welder Welding...
Input Voltage
110V
Rated Output
37A
Amperage Range
35 – 60 A
Processes Recommended/Multi Uses
MIG and, Flux core welding
Weld Thickness Range
¼ to ¾ inch
Weldable Materials
Stainless steel
Duty cycle/Performance Description
35%
MIG welding wire diameter
0.23 – 0.35 mm
Wire Feed Speed
Available
Built in-IGBT[Y/N]
Built-in
Product Dimensions
20.2 x 15 x 12.5 inches
Weight
38.1 pounds
What’s Include
Cooling fan, thermal overload protection
Prime Status
-
Available
Product Image
MTS-205 205 Amp MIG/TIG-Torch/Stick Arc Combo Welder, Weld Aluminum(MIG) 110/230V...
Input Voltage
115V
Rated Output
205A
Amperage Range
10A – 205A
Processes Recommended/Multi Uses
MIG, TIG, Torch stick arc
Weld Thickness Range
½ to 3/8 inch
Weldable Materials
aluminum, alloy, mild steel, weld steel, stainless steel, copper, and cast iron.
Duty cycle/Performance Description
60%
MIG welding wire diameter
0.6 – 1.00 mm
Wire Feed Speed
N/A
Built in-IGBT[Y/N]
Built-in
Product Dimensions
18 x 9 x 14 inches
Weight
25 pounds
What’s Include
MIG gun and cable assembly, TIG torch, power plug adapter, air hose, aluminum wire, and electrode holder
Prime Status
-
Available

01. Hobart 500559 Handler 140 MIG Welder 115V

Salient Feature

  • Input Voltage: 110V
  • Rated Output: 130A
  • Amperage Range: 25A -140A
  • Processes Recommended/Multi Uses: Stick and MIG welding,
  • Weld Thickness Range: ¼ to 3/8 inch
  • Weldable Materials: Iron, aluminum, copper, brass, titanium, and magnesium alloys.
  • Duty cycle/Performance Description: 20%
  • MIG welding wire diameter: 0.30 – 0.35 mm
  • Wire Feed Speed: 10 - 100
  • Built in-IGBT[Y/N]: Built-in
  • Product Dimensions: 19 x 11 x 13 inches
  • Weight: 64.8 pounds
  • What’s Include: MIG welding gun, primary cable input, cable hangers, regulator, work cable with clamp, and gas hose

This machine stands out mainly because of its brand name Hobart.

•    This model is a preference for household services because of the current range of 25 – 140 amps inclusive of all processes.

•    The machine's versatility feature enables it to weld from a minimum of 24-gauge to ¼ inch of steel.

 •    The #1 option gives a user the freedom to control the machine precisely to the stainless steel to be weld.

Pros

  • It operates both for household and heavy farm equipment.
  • Welds excellently on stainless steel

Cons

  • Quite costly

02. LOTOS MIG140 140 Amp MIG Wire Welder  

Salient Feature

  • Input Voltage: 110V- 120V
  • Rated Output: 140A
  • Amperage Range: 140A
  • Processes Recommended/Multi Uses: DC and TIG welding, and Stick welding
  • Weld Thickness Range: 3/8 inch to 1 inch
  • Weldable Materials: stainless steel, mild steel, aluminum, and other metal materials
  • Duty cycle/Performance Description: 40%
  • MIG welding wire diameter: 0.6 – 0.8 mm 
  • Wire Feed Speed: ½
  • Built in-IGBT[Y/N]: Built-in
  • Product Dimensions: 16 x 14.5 x 9.6 inches
  • Weight: 54 pounds
  • What’s Include: MIG torch, ground clamp cable, argon regulator, gas hose, contact tips, and welding mask and wire

•    It has an aluminum wire feeder, which is adjustable, offers a stable and excellent welding experience.

•    The Lotos MIG140 has a 2T/4T function, which can be released to an on and off mode when welding.

 •    IGBT technology makes it portable, plus it provides the machine with a cooling system.

Pros

  • Multipurpose
  • Easy to operate by both DIY’s and experts
  • It can run without gas as well.
  • It has a five-year warranty

Cons

  • Penetrating a heavy-duty metal is impossible

03. 2020 Weldpro 200 Amp MIG Welder with Dual Voltage 220V/110V

Salient Feature

  • Input Voltage: 230V
  • Rated Output: 200A
  • Amperage Range: 40A -200A
  • Processes Recommended/Multi Uses: TIG and MIG welding
  • Weld Thickness Range: ¼ to 3/8
  • Weldable Materials: carbon steel, stainless steel, copper, among other metals
  • Duty cycle/Performance Description: 30%
  • MIG welding wire diameter: 0.23 – 0.35 mm 
  • Wire Feed Speed: Available
  • Built in-IGBT[Y/N]: Built-in
  • Product Dimensions: 17.72 x 8.66 x 14.96 inches
  • Weight: 30.4 pounds
  • What’s Include: MIG torch, TIG torch, electrode holder, quick connecto connector, earth clamp, gas hose, and power adapter.

The 2020 Weldpro 200 amps inverter is a great option most people are considering acquiring. It is a brand that seemingly is gaining popularity like the Miller and Hobart brand, owing to its multipurpose capability.

•    A feature that most people love about it is the freedom to control the torch. This way, a user can adjust between automatic and manual wire feeding. Besides, you can switch off and on by the use of the hand.

 •    While operating, a user can adjust the level of heat, offering flexibility on the machine’s options.

Pros

  • It is compact and portable
  • Affordable
  • It works on a variety of metals

Cons

  • In comparison to competitor brands, the 2020 Weldpro’s inverter is not reliable.
  • The ½ inch arc is hard to maintain.
  • It does not weld the aluminum metal efficiently.

04. Super Deal PRO 110V/130 AC MIG Welding Machine  

Salient Feature

  • Input Voltage: 110V
  • Rated Output: 37A
  • Amperage Range: 35 – 60 A
  • Processes Recommended/Multi Uses: MIG and, Flux core welding
  • Weld Thickness Range: ¼ to ¾ inch
  • Weldable Materials: Stainless steel
  • Duty cycle/Performance Description: 35%
  • MIG welding wire diameter: 0.23 – 0.35 mm
  • Wire Feed Speed: Available
  • Built in-IGBT[Y/N]: Built-in
  • Product Dimensions: 20.2 x 15 x 12.5 inches
  • Weight: 38.1 pounds
  • What’s Include: Cooling fan, thermal overload protection

The super deal pro commercial MIG is a suitable choice that is convenient and easy to operate.

•    The on and off part protects the machine from overheating, thus giving a user long service.

•    It has an automatic control panel, and therefore, the device indicates when something is wrong.

•    An overload protection feature provides insulation to the engine when excess heat is being reduced.

 •    The average output voltage is 110V and runs efficiently on a 35% duty cycle at 60 amps.

Pros

  • Affordable
  • You can set it up easily
  • The safety features make it ideal.

Cons

  • It is not the best since it does not operate on heavy-duty machines perfectly.

05. MTS-205 205 Amp MIG Welder, Weld Aluminum (MIG) 110/230V 

Salient Feature

  • Input Voltage: 115V
  • Rated Output: 205A
  • Amperage Range: 10A – 205A
  • Processes Recommended/Multi Uses: MIG, TIG, Torch stick arc
  • Weld Thickness Range: ½ to 3/8 inch
    Weldable Materials: 
    aluminum, alloy, mild steel, weld steel, stainless steel, copper, and cast iron.
  • Duty cycle/Performance Description: 60%
  • MIG welding wire diameter: 0.6 – 1.00 mm
  • Wire Feed Speed: N/A
  • Built in-IGBT[Y/N]: Built-in
  • Product Dimensions: 18 x 9 x 14 inches
  • Weight: 25 pounds
  • What’s Include: MIG gun and cable assembly, TIG torch, power plug adapter, air hose, aluminum wire, and electrode holder

•    The machine has a TIG torch and stick function, enabling it to run both welding operations.

•    The advanced IGBT technology makes it possible to feature a wave-form control system for both volt and amp for short circuits and arc burning cycles.

•    Besides, the synergy control feature ensures that the melting droplet transfer is specific. It also functions as a clean-up system, clearing the spatters.

•    It uses a higher quality feed machine to facilitate a smooth wire feed, more so when using aluminum welding.

•    An automatic control gas valve is part of this model to ensure that gas is not flowing excessively.

 •    There is also an automatic compensation for voltage fluctuation, over current protection, dormancy control, temperature control, and steeples amperage control.

Pros

  • It has significant protective features.
  • The IGBT technology makes it easy to use
  • Easy to operate
  • Versatile

Cons

  • Not suitable for some operations

What is MIG welding?

MIG welding (Metal Inert Gas) is a procedure that involves a continuous hitting of the solid electrode that is heating, feeding on the weld gun. Besides, a shielding gas is sent through the welding gun to cover and prevent the weld pool from contamination. MIG welding, commonly known as wire welding, uses inert gas and is suitable for learners.

What makes MIG welding better?

In comparison to other types of welding, MIG has several aspects that make it better. Here is what stands out in MIG welding:

•    You can use it both on light-gauge material and thick plates.

•    Welding can be done on carbon, inox, and aluminum.

•    In comparison to stick welding, MIG welding has a higher speed.

 •    When using MIG welding, the smoke produced is lesser compared to other machines.

How does a MIG welder work? 

The MIG welder functions by melting and joining metals together using electricity. At times, this is referred to as ‘hot glue gun.’ Furthermore, it is the simplest welding process anyone can learn without difficulties. Arc electricity creates short circuit electricity between the wire fed welding gun and the metal being welded.

Furthermore, MIG welding can be used to weld a wide range of materials, including alloy, steel, aluminum, copper, nickel, and stainless steel. Here is a look at how the MIG welder looks like.

1. The welder

It is the engine itself and comprises of several wires and rollers, which pushes the wire to the welding gun. Mostly, when the machine is faulty and unable to function well, this is where to check. Inside is the nut, which is tight to prevent the spool from disentanglement.

2. The gas tank

It is usually behind the MIG welder. The gas tank is where you add the fuel necessary to run the machine.

3. The welding gun

It has a trigger, which controls the flow of electricity and the wire feed. A replaceable copper tip guides its functioning, and the points vary across different brands.

4. The ground clamp

It is the cathode that completes and completes the circuit between the welding gun, the metal, and the welder. To run it, you have to fix and clip it to either a welding table or the metal itself. For it to work well, ensure it is in good contact with the metal piece to weld.

What gas is used for MIG welding?

The primary gas used for MIG welding is Argon. In case you need to increase fluidity and penetration of the weld pool, then you can add Helium. These two gases apply to any mixtures of a welding grade.

What does the duty cycle mean on a MIG welder?

The duty cycle refers to the number of minutes a welder can safely produce a welding current within a time limit of ten minutes. Each MIG welder has a duty cycle that specifically works for the particular one. For instance, when continuously operating a 150 amp generator for three minutes, whose duty cycle is 30%, should be ‘rested’ for not less than seven minutes.

How to choose the best 110V MIG welder?

If you are reading this, then the guess is right. You are looking for the best 110V MIG welder. The search can be hectic, especially if it is your first time. Having an idea of where to start is, therefore, vital. Here is a buying guide to the best 110V welder.

1. Required input voltage availability

A considerable MIG welder has the option of input voltage of 110V and 220V. A MIG welder with this option is versatile, and you can switch to either voltage option if need be.

2. The Welding ability and duty cycle              

The MIG welder should fit the buyer’s specific needs. What is the reason for your purchase? If it suits your needs, then you can purchase it. Furthermore, the machines vary in the amperage requirements. The duty cycle, therefore, should be an important factor since it determines the effectiveness of your device.

3. Multi-welding processes supported

An ideal MIG generator is one that can support MIG/flux-cored welding, TIG welding, and stick welding. These functions make it versatile since you can switch to either alternative, especially if you run a workshop. This factor proves to be cost-effective since all these functions are in one design.

4. Variable feed speed control

The option of controlling speed fed into the welder facilitates the better functioning of a welder. More so, speed control enables fine and easier control of the output.

5. IGBT option

IGBT is among the latest technology in the market, which primarily converts power to a higher voltage. It allows a welder machine to function better and in an effective way. The IGBT option is a high and frequent switch that allows you to control the machine to handle heavy-duty operations.

6. Portability

Any machine that you choose should be lightweight to facilitate moving from one place. This especially is a consideration if you will be using it for more than one operation, that is, at home, farm, or workshop.

7. User-friendly interface

If you are unable to run a machine independently, then you would be better off without the purchase. A good machine should not give you challenges setting up and running it. Furthermore, a user manual is an essential provision. You may know it all, but wait until it is faulty; the user manual comes in handy.

8. Safety

As vital as the other features, so is safety. How safe is the machine you are purchasing? If you can figure this out and your vulnerability to risks of using it, then the safety of your purchase will influence your choice.

9.  Price

Is the considerable machine affordable? Can you meet the cost of maintaining it? Each welder varies in price depending on several factors, including weight, durability, and effectiveness of service, among others.

10. Warranty

A machine without a warranty is not a considerable purchase. After all, you need satisfaction and guarantee that you can consult in case your machine is faulty during the period of the warranty provision. Besides, a warranty offers you a replacement of the machine purchased if it does not serve well.

11. Accessories

The MIG welder works effectively hand in hand with other tools. They include clamp, work cable, spool adapter, gas hose, gauge regulator, and contact tips, among others. While some machines have an inclusion of these accessories, others do not have it. The choice is left to you.

12. Durability

Besides warranty, ease of use, performance, among other factors, the life of machine matters. An ideal machine should at least serve you for a year without any mechanical issues.

Conclusion

Following the advancement of technology, a majority of people are embracing welder generators to run their operations without experiencing the challenges of power shortages. If you are contemplating this move, then you need to find the best 110V MIG welder that fits your budget.

FAQ's


  • What is a good cheap MIG welder?

An affordable MIG welder depends on your budget. Nevertheless, you could consider buying Forney easy weld 271, 140 MP welder since it is affordable. It runs best on MIG and TIG welding. Besides, it has a manual that can guide a user on how to set up and operate it. The quality is better and suitable for a low budget.

  • Is a 140 amp welder good?

Yes. A welder with an output voltage of 140 amps works efficiently. It can serve your purpose according to your preference. However, be sure not to overload it if you wish it to serve you for an extended period.

  • What is the best MIG welder for home use?

Though there are many MIG welders, a suitable choice for home use could be problematic to identify. Most users, however, prefer the Everlast power arc 140amp lift start TIG stick IGBT welder. It has a dual voltage, and its power consumption of power is lower than that of its competitors.

  • What is the best 120v MIG welder?

With the increasing demand of MIG welders, many companies have taken the challenge to meet this demand. However, the Lincoln Electric K8125-1 handy welder stands out because of its performance. It welds smoothly and finer on metals up to an eighth inch. Besides, it has an in-built 70 amp, a safety feature that keeps the engine cool when maximum heat is produced.

  • Is gasless MIG welding any good?

The answer is a substantial yes. A gasless MIG welding is as effective as the other argon MIG welding. It provides extraordinary strength and penetration to the piece of metal being welded. However, exceptional results depend on the machine and technique being used for the welding purpose. The size of metal also determines how efficient your MIG welding is.

  • Is MIG or arc welding stronger?

Though both MIG and arc welding perform welding perfectly, the two are distinct in the way of functionality. MIG welding is easy, fine, clean welding applicable to both thick and thin metals. On the other hand, arc welding is a wire-feed procedure that differs from MIG welding that uses self-shielded flux-cored welding and does not require a protecting gas.

  • What's the best welder for a beginner?

The best welder machine for beginners is Forney easy weld MIG welder start up-kit. This machine has everything preset, with a simple manual a learner can follow. Furthermore, all the accessories have been provided except for the TI torch, which you will need to buy when you want to use it.


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