Tariqul

Join our Korean aluminum welding forum to discuss welding techniques and equipment. Whether you are a beginner or expert, share insights on TIG, MIG, and stick welding. Learn about tungsten electrodes, amperage settings, and essential aluminum welding equipment. Connect with fellow welders to improve your skills and knowledge! Members often discuss common challenges, such as … Read more

Welding 6061 aluminum reduces tensile strength by 40% and yield strength by 50% in the heat-affected zone (HAZ). To restore strength, use post-weld heat treatment. Options include heating to 320°F or performing solution heat treatment at 990°F followed by quenching. This can achieve T4 or T6 temper properties. Heat treating 6061 aluminum not only improves … Read more

Welding aluminum can cause headaches due to exposure to metal fumes. This may result in metal fume fever. Symptoms include headaches, nausea, fatigue, joint pains, chest pains, and flu-like symptoms. Using proper ventilation and wearing protective gear can help reduce these risks for welders. Effective remedies include ensuring proper ventilation in the workspace. Using exhaust … Read more

Aluminum welding has several hazards. Exposure to aluminum oxides can cause respiratory issues and skin irritation. Inhalation of aluminum dust may lead to aluminosis, resulting in lung damage. Ozone can also form during welding, adding to health risks. Use proper ventilation and wear respiratory protection to reduce these hazards. To mitigate these hazards, effective solutions … Read more

For GTAW aluminum welding, use 1 amp for every 0.001 inches of material thickness. Adjust the AC amperage based on thickness and travel speed. Choose the right tungsten electrode diameter and set the proper gas flow rate. Follow qualified welding procedures and stay updated on safety practices for optimal results. A clean aluminum surface is … Read more

Aluminum GMAW (MIG) welding parameters depend on factors like wire feed speed, amperage, and voltage. For thicker materials, preheat to no more than 230°F (110°C). Typical settings use 0.030 wire with 180-220 amps and 16-20 volts. Use pure argon gas for optimal results. Always follow qualified procedures for efficiency. Using 100% argon as the shielding … Read more

To set gas pressure for TIG welding aluminum, start with a flow rate of 15-20 CFH for a standard cup size. Adjust the pressure to 20-30 PSI depending on your welding technique. Use argon gas to prevent oxygen contamination and improve weld quality. Regularly check for leakage and adjust the regulator for best results. Additionally, … Read more

When MIG welding aluminum, use a shielding gas flow rate of at least 20 CFH. Start with 10-15 CFH. If porosity appears, increase the flow to 20-25 CFH. Avoid excessive shielding gas, as it can harm weld quality. Ensure proper gas pressure to achieve the best results in your welding process. For beginners, it’s essential … Read more

Heat treating aluminum after welding helps restore the T6 temper. For 6061-T6, welding can reduce strength by up to 50%. Post-weld heat treatment may not be necessary if the design allows for this strength loss. Usually, heat to 980°F for one hour, then quench the aluminum to regain mechanical properties. The heat treating process typically … Read more

High-frequency TIG welding of aluminum works best at 120 Hz to 200 Hz. For better arc stability, using 400 Hz is ideal. This frequency makes the arc cone tighter. A focused arc is important for fillet welds and tasks that need accurate, deep penetration. Choose the right frequency for high-quality results. To achieve optimal results, … Read more